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| Type: | Rolling Machine |
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Discover the unparalleled precision of the CNC 4 Roll Hydraulic Steel Plate Bending Machine, meticulously engineered for seamless performance. This Automatic Sheet Metal Roller Bender is designed to effortlessly handle Iron and Aluminum with precision and efficiency. Ideal for bending rolls, pipe, and tube rolling, as well as forming and pressing tasks, this state-of-the-art machine guarantees exceptional reliability and superior outcomes for all your metalworking needs.
Experience unparalleled efficiency and precision with our four roll plate bending rolls, globally acclaimed as the fastest, safest, and most user-friendly plate rolls in the market. This fully hydraulic 4-roll bending machine with pre-bending capabilities can handle rolls up to an impressive length of 6,000mm and plate thicknesses up to 150mm, ensuring superior performance.
This Advanced Design Has The Following Benefits Such As:
(1) The plate is introduced horizontally, eliminating the need for tilting as required by three-roll double pinch systems, which enhances operational simplicity.
(2) The plate is instantly squared against the back roll, significantly reducing the risk of mismatched end conditions, ensuring a perfect finish every time.
(3) Requires operational space only on one side of the machine, offering greater flexibility in workshop layout and plate introduction.
(4) The clamping roll ensures minimal flat-end, achieving precise tangency with the top and bottom rolls for superior pre-bending results.
(5) It is the fastest machine for rolling a can, requiring only one position for each side bending roll, maximizing efficiency.
(6) The entire cylinder can be completed in just one pass, including the pre-bending of edges, provided it is within the machine's capacity.
* This eliminates the need to pre-bend both ends before rolling the entire cylinder, a necessity with three-roll machines.
* There is no need to remove, turn, and re-insert the plate, as required with three-roll single pinch machines, streamlining operations.
(7) The four-roll design can be up to 50-80% faster and more productive compared to any style of three-roll machines.
(8) It is highly suitable for CNC operations, as the plate remains under better control, clamped between the top and bottom rolls until the part is finished, ensuring precision and consistency.
The Four Roll Design Is Recommended For Clients Who:
1. Wish to operate through CNC, reducing reliance on operator skills and enhancing operational efficiency.
2. Seek consistent, high-quality rolled products every time.
3. Aim for high productivity that translates into increased profits and reduced production times.
4. Require superior accuracy and continuous quality improvements.
5. Need handling equipment for larger plates, with a focus on safety and production efficiency.
6. Are new to plate rolling and need an easy-to-operate solution that simplifies the learning curve.
1. Crafted with a state-of-the-art CNC-controlled machining process, the structure of our roller bender is extremely robust and reliable.
2. Equipped with two powerful hydraulic motors coupled to advanced planetary gear units, ensuring smooth and efficient rotation of the two central rolls.
3. The rolls are hardened and polished for exceptional durability and performance.
4. Comes with a separate, mobile control desk for user convenience and operational flexibility.
5. Features hydraulic shoulder opening controlled directly from the control desk for ease of use.
6. Hydraulic lateral roll inclination allows for precise conical bending, all managed directly from the control desk.
7. Integrated numerical control system enables fully automatic production processes.
8. The rolls move on swing guides, effectively reducing the flat part for a superior finish.
9. Versatile in use, it can expertly roll tubes, tube segments, rounded boxes, ovals, and other complex shapes.
10. Rolls rotate on high-resistance, self-aligning bearings for smooth and consistent operation.
11. Variable cambering technology is employed to eliminate reel and barrel effects, enhancing bending performance and precision.
(1) How long is the service life of your product?
The service life of our Automatic Sheet Metal Roller Bender for Iron and Aluminum with 4 Rolls largely depends on the skills and experience of the operator, as well as the daily working hours. With proper maintenance according to our guidelines, the machine can last up to an impressive 10 years. However, heavy usage such as working 12 hours or more per day can affect its longevity.
(2) What are the specific categories of your products?
Our product range includes three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending. Each category is designed to meet diverse industrial needs.
(3) What are the specifications and styles of existing products?
We offer both light and heavy types of rolling machines. Our machines can handle thicknesses ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we can customize machines to meet special customer requirements, such as smaller rolling diameters or specific applications like oil pipes, wind towers, and loaders.
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