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Type: | Rolling Machine |
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Unveil the unparalleled precision and power of the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art Automatic Sheet Metal Roller Bender seamlessly bends iron, aluminum, and other metals with stunning accuracy. Master the art of pipe and tube rolling, forming, and pressing with a machine designed for both finesse and strength, ensuring your projects reach new heights of excellence.
This state-of-the-art four roll plate bending machine is heralded globally as the epitome of speed, safety, precision, and user-friendliness in its entire range. The CNC 4 Roll Hydraulic Plate Roller is a fully hydraulic marvel that includes pre-bending capabilities. It boasts a rolls length capacity of up to 6,000mm and can handle plate thicknesses up to an impressive 150mm.
This Advanced Design Offers Remarkable Benefits Such As:
(1) Horizontal plate introduction (eliminating the tilt seen in three roll double-pinch machines)
(2) Instant squaring of the plate against the back roll (minimizing the risk of mismatched end conditions)
(3) Requires operational space only on one side of the machine, where the plate is introduced
(4) Significantly reduced flat-end due to superior pre-bending, facilitated by the clamping roll that aligns the edge precisely to the tangent points of the top and bottom rolls
(5) The fastest can-rolling machine, necessitating only one position for each side bending roll
(6) Completes the entire cylinder in a single pass (within appropriate capacity), including edge pre-bending
* Eliminates the need to pre-bend both ends before rolling the entire cylinder, unlike with a 3 roll
* No need to remove, turn, and re-insert the plate as required by a 3 roll single pinch
(7) The four roll system can be up to 50-80% faster and more productive than any three roll design
(8) Ideal for CNC operations, as the plate remains under optimal control, clamped between the top and bottom rolls until completion
The Four Roll Design is Perfect For Clients Who:
1. Aim to operate through CNC, reducing reliance on operator expertise
2. Seek consistent quality in rolled products.
3. Desire high productivity and enhanced profitability.
4. Demand improved accuracy and quality.
5. Handle larger plates with a need for efficient production and safety.
6. Are new to plate rolling, as it is the easiest machine to operate in this category.1. Exceptionally robust structure meticulously machined with advanced CNC control machines for unmatched precision and durability.
2. Dual hydraulic motors seamlessly coupled to planetary gear units, ensuring powerful rotation of the two central rolls.
3. Rolls engineered with superior hardness; available in both hardened and polished finishes for optimal performance.
4. A separate control desk mounted on wheels for ease of operation and mobility.
5. Convenient hydraulic opening of the shoulder, effortlessly managed via the control desk.
6. Hydraulic adjustment of lateral rolls for precise conical bending, all controlled directly from the intuitive control desk.
7. State-of-the-art numerical control enabling fully automated production processes.
8. Innovative roll movement on swing guides designed to minimize flat parts and ensure smooth bending.
9. Versatile applications: Perfect for rolling tubes, tube segments, rounded boxes, ovals, and various custom shapes.
10. Rolls rotate on high-resistance, self-aligning bearings for exceptional reliability and performance.
11. Advanced Rolls Cambering technology: Our variable cambering technique prevents reel and barrel effects, enhancing bending accuracy and efficiency.
(1) How long is the service life of your product?
The service life of our CNC 4 Roll Hydraulic Plate Roller largely depends on the operator's skills, experience, and daily working hours. With regular maintenance following our guidelines, the machine can last up to 10 years. However, extensive use of over 12 hours a day may impact its longevity.
(2) What are the specific categories of your products?
We offer three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy-duty rolling machines, with thickness capacities from 6-150mm and width capacities from 1,000-12,000mm. We also cater to custom requests, such as smaller rolling diameters and special applications like oil pipes, wind towers, and loaders.