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| Type: | Rolling Machine |
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Introducing the CNC Hydraulic 4 Roll Plate Roller, a state-of-the-art bending machine engineered for precision in sheet metal manipulation. This versatile machine excels at automatically bending steel, iron, and aluminum sheets with unparalleled efficiency. Designed for robustness and reliability, it simplifies complex bending tasks, making it the ultimate solution for pipe, tube rolling, forming, and pressing needs.
Our CNC Hydraulic 4 Roll Plate Roller for Precision Sheet Metal Bending stands out globally as the fastest, safest, and most precise plate roll available across all ranges. This fully hydraulic 4-roll bending machine features pre-bending capabilities, supporting roll lengths up to 6,000mm and plate thicknesses up to 150mm.
This Advanced Design Offers Numerous Benefits, Including:
(1) Horizontal plate introduction (eliminating the tilt required in three roll double pinch machines)
(2) Immediate plate squaring against the back roll (minimizing the risk of a misaligned end condition)
(3) Space efficiency, requiring room only on one side where the plate is introduced
(4) Significantly reduced flat-end areas (due to superior pre-bending) thanks to the clamping roll that positions the edge precisely at the tangent points of the top and bottom rolls
(5) Rapid can rolling efficiency, needing just one position for each side bending roll
(6) Complete cylinder formation in a single pass (within capacity limits), including pre-bending the edges
* No need for pre-bending both ends before rolling the entire cylinder, unlike 3-roll machines
* Eliminates the need to remove, turn, and re-insert the plate as required with a 3-roll single pinch
(7) Potentially 50-80% faster and more productive than any three-roll machine
(8) Highly suitable for CNC operations, with the plate under better control, clamped between the top and bottom rolls until completion
The Four Roll Design is Recommended For Clients Who:
1. Seek to operate through CNC with minimal reliance on operator skills
2. Desire consistent, high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Require precise accuracy and quality improvements.
5. Need handling equipment for larger plates, with concerns for production efficiency or safety.
6. Are new to plate rolling, as it is the easiest plate roll to operate.
1. Exceptionally robust structure, meticulously machined with state-of-the-art CNC control machines for unparalleled precision.
2. Equipped with dual hydraulic motors, seamlessly coupled to planetary gear units, ensuring smooth and reliable rotation of the central rolls.
3. Features hardened rolls alongside hardened and polished rolls, delivering superior durability and performance.
4. Includes a separate, mobile control desk for enhanced operational convenience.
5. Facilitates hydraulic opening of the shoulder, easily managed from the control desk for user-friendly operation.
6. Allows hydraulic inclination of lateral rolls directly from the control desk, perfect for precise conical bending.
7. Integrated numerical control for streamlined, automatic production processes.
8. Rolls operate on swing guides to minimize the flat part, ensuring consistent results.
9. Versatile utility, capable of rolling tubes, tube segments, rounded boxes, ovals, or various other shapes with precision.
10. Rolls rotate on high-resistance self-aligning bearings, guaranteeing exceptional stability and longevity.
11. Advanced Rolls Cambering technology: expertly managed variable cambering to eliminate reel and barrel effects, enhancing bending performance and precision.
(1) How long is the service life of your product?
The longevity of our CNC Hydraulic 4 Roll Plate Roller significantly depends on the operator's expertise and daily usage hours. With proper maintenance and adherence to our guidelines, the machine can last up to a decade. However, intensive usage, such as working 12 hours or more per day, can reduce its lifespan.
(2) What are the specific categories of your products?
Our product lineup includes three main types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.
(3) What are the specifications and styles of existing products?
We offer both light and heavy-duty rolling machines, with thickness capacities ranging from 6mm to 150mm and width capacities from 1000mm to 12000mm. Additionally, we can customize machines to meet specific customer requirements, such as smaller rolling diameters or special applications including oil pipes, wind towers, and loaders.
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