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Type: | Rolling Machine |
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Introducing our state-of-the-art CNC 4 Roll Hydraulic Steel Plate Bending Machine - the ultimate solution for seamless, precision bending. This automatic sheet metal roller bender is engineered to handle iron, aluminum, and a variety of bending rolls with unparalleled efficiency. Perfect for pipe and tube rolling, forming, and pressing, this machine sets the gold standard in the industry.
Our Hydraulic 4 Roll Plate Rolling Machine for Precision Sheet Metal Bending is acclaimed globally as the ultimate choice in plate rolling. Fast, safe, precise, and user-friendly, this hydraulic marvel offers unmatched performance across its range. With a roll length extending up to 6,000mm and the capability to handle plate thicknesses up to 150mm, this machine sets the benchmark for excellence.
This Advanced Design Offers the Following Exceptional Benefits:
(1) Plates are introduced horizontally, eliminating the need for tilting as required in three roll double pinch systems.
(2) Instant squaring against the back roll minimizes the risk of mismatched ends, ensuring precision in every piece.
(3) Space efficiency is maximized by requiring operational space only on one side, where the plate is fed into the machine.
(4) Enhanced pre-bending capability reduces flat-ends significantly, thanks to the clamping roll that reaches precise tangent points on the top and bottom rolls.
(5) This machine rolls a can in record time, needing just one position for each side bending roll.
(6) Complete cylinder formation, including edge pre-bending, is achievable in a single pass within suitable capacity limits.
* No requirement to pre-bend both ends before rolling the entire cylinder, a necessity in 3 roll machines.
* No need for plate removal, turning, and re-insertion as with a 3 roll single pinch system.
(7) The four roll design can be 50-80% faster and more productive than any three roll configuration.
(8) Ideal for CNC operations, it offers superior control with the plate clamped between the top and bottom rolls until the process is complete.
The Four Roll Design is Recommended for Clients Who:
1. Desire CNC operation with reduced reliance on operator skill.
2. Seek consistent quality in rolled products.
3. Aim for high productivity and increased profitability.
4. Require outstanding accuracy and quality enhancements.
5. Need efficient handling of larger plates, with a focus on production and safety.
6. Are new to plate rolling, benefitting from the ease of operation offered by this plate roll.1. Engineered with an extremely robust structure, precisely machined using advanced CNC control machines.
2. Powered by two hydraulic motors, seamlessly coupled to planetary gear units, ensuring smooth rotation of the two central rolls.
3. Equipped with hardened rolls, available in both hardened and polished finishes for superior durability and performance.
4. Includes a separate, mobile control desk for ease of use and operational flexibility.
5. Features hydraulic shoulder opening, conveniently controlled from the control desk.
6. Hydraulic lateral roll inclination for effortless conical bending, directly manageable via the control desk.
7. Integrated numerical control for streamlined and automatic production processes.
8. Roll movements are guided on swing guides to significantly reduce flat parts, enhancing overall quality.
9. Versatile applications: ideal for rolling tubes, tube segments, rounded boxes, ovals, and various other shapes.
10. Rolls rotate on high-resistance, self-aligning bearings, ensuring optimal performance and longevity.
11. Features advanced roll cambering technology to avoid reel and barrel effects, thereby enhancing bending performance and precision.
(1) How long is the service life of your product?
The service life of our Hydraulic 4 Roll Plate Rolling Machine is significantly influenced by the skill level and experience of the operator, as well as the daily working hours. With proper maintenance according to our guidelines, the machine can last up to 10 years. However, if the machine operates for extended periods, such as 12 hours or more daily, this will impact its lifespan.
(2) What are the specific categories of your products?
We specialize in three primary types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Prebending, and Hydraulic 4 Roller with Prebending.
(3) What are the specifications and styles of existing products?
Our selection includes both light and heavy types of rolling machines, with thickness capabilities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we offer custom machines to meet unique customer requirements, such as smaller rolling diameters for specialized applications like oil pipes, wind towers, and loaders.