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| Type: | Rolling Machine |
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Introducing our state-of-the-art CNC 4 Roll Hydraulic Steel Plate Bending Machine! This advanced Automatic Sheet Metal Roller Bender is engineered for precision and efficiency, effortlessly handling iron, aluminum, and steel sheets. Ideal for pipe, tube rolling, and forming, this versatile machine is your go-to solution for superior bending and pressing performance.
Introducing the pinnacle of plate bending technology: our four-roll plate bending machine. Celebrated globally for its unmatched speed, safety, precision, and user-friendliness, this state-of-the-art machine is fully hydraulic and designed for pre-bending. With an impressive roll length of up to 6,000mm and capable of handling plate thicknesses up to 150mm, it sets the standard in the industry.
This Exquisite Design Offers Unparalleled Benefits, Including:
(1) A horizontal plate introduction method, eliminating the tilt required by traditional three-roll double pinch machines.
(2) Instant plate squaring against the back roll, significantly reducing the risk of mismatched end conditions.
(3) Space efficiency, as it requires operational space on only one side where the plate is introduced.
(4) Superior flat-end reduction due to enhanced pre-bending capabilities, with clamping rolls precisely guiding the edge to the top and bottom rolls' tangent points.
(5) Unmatched speed in rolling a can, necessitating just one position for each side bending roll.
(6) Complete cylinder formation in a single pass, including edge pre-bending, within the machine's capacity.
* Elimination of the need to pre-bend both ends before rolling the entire cylinder, unlike with traditional 3-roll machines.
* No requirement to remove, turn, and re-insert the plate as mandated by 3-roll single pinch processes.
(7) Enhanced productivity, with our four-roll machine being 50-80% faster than any three-roll style machine.
(8) Optimal for CNC operations, offering superior plate control by clamping between the top and bottom rolls until the part is fully finished.
The Four Roll Design Is Ideal For Clients Who:
1. Seek to leverage CNC operations with minimal dependence on operator skill.
2. Desire consistent, high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Demand precision and quality enhancements.
5. Require handling equipment for larger plates, prioritizing both production efficiency and safety.
6. Are new to plate rolling, benefiting from the user-friendly nature of this machine.
1. Remarkably robust structure engineered with precision using CNC-controlled machines, ensuring unparalleled durability and accuracy.
2. Dual hydraulic motors seamlessly coupled with planetary gear units, drive the rotation of the two central rolls for flawless performance.
3. Rolls are hardened and meticulously polished to achieve superior strength and a pristine finish.
4. Ergonomically designed, separate control desk mounted on wheels for enhanced convenience and mobility.
5. Effortless hydraulic opening of the shoulder, controlled directly from the specialized control desk.
6. Advanced hydraulic inclination of lateral rolls enables precise conical bending operations, all managed from the control desk.
7. Intuitive numerical control system for streamlined and automated production processes.
8. Innovative roll movements on swing guides minimize flat parts, ensuring optimal bending efficiency.
9. Versatility at its best: Capable of rolling tubes, tube segments, rounded boxes, ovals, and an array of custom shapes.
10. Rolls rotate on high-resistance, self-aligning bearings, delivering exceptional reliability and performance.
11. Expertly engineered Rolls Cambering technology: Adjusts cambering to prevent reel and barrel effects, significantly enhancing bending precision and performance.
(1) How long is the service life of your product?
The service life of our product largely depends on the skill and experience of the operator, as well as the daily working hours. With proper maintenance as per our guidelines, the machine can last up to 10 years. However, if the machine operates for extended hours, such as 12 hours or more daily, it may affect its longevity.
(2) What are the specific categories of your products?
Our product range includes three main categories of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Prebending, and Hydraulic 4-Roller with Prebending.
(3) What are the specifications and styles of existing products?
We offer both light and heavy types of rolling machines, with thickness capacities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we provide customized machines tailored to specific customer requirements, such as smaller rolling diameters and special applications including oil pipelines, wind towers, and loaders.
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