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Type: | Rolling Machine |
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Discover the ultimate in precision and power with the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art Automatic Sheet Metal Roller Bender is designed to handle iron, aluminum, and other metals effortlessly. Its advanced bending rolls and pipe tube rolling capabilities make it the ideal choice for forming and pressing tasks, ensuring seamless and accurate results every time.
The Hydraulic 4 Roll Plate Roller with Bending Rolls for Steel Sheet Forming is globally acclaimed as the epitome of speed, safety, precision, and user-friendliness in its category. This fully hydraulic 4-roll bending machine, equipped with pre-bending capabilities, can handle roll lengths up to an impressive 6,000 mm and plate thicknesses up to a robust 150 mm.
This Advanced Design Offers the Following Exceptional Benefits:
(1) Plates are introduced horizontally, eliminating the need for tilting as required by three-roll double pinch machines.
(2) Plates are instantly squared against the back roll, significantly minimizing the risk of mismatched end conditions.
(3) Requires operational space only on one side of the machine, optimizing floor space efficiency.
(4) The enhanced pre-bending capability, thanks to the clamping roll, drastically reduces flat-end zones by guiding the edge to the precise tangent points of the top and bottom rolls.
(5) It is the fastest machine for rolling a can, requiring only one position for each side bending roll to complete the process.
(6) Achieves complete cylinder formation in a single pass, within suitable capacity limits, including pre-bending of the edges.
* Eliminates the need for pre-bending both ends before rolling the entire cylinder, unlike three-roll machines.
* No requirement to remove, turn, and re-insert the plate, as necessitated by three-roll single pinch machines.
(7) This four-roll machine can be up to 50-80% faster and more productive than any three-roll counterpart.
(8) Ideally suited for CNC operations, offering superior control as the plate remains clamped between the top and bottom rolls until completion.
The Four Roll Design is Perfect for Clients Who:
1. Desire to operate through CNC, minimizing reliance on operator skills.
2. Seek consistent and superior quality in rolled products.
3. Aim for high productivity and greater profitability.
4. Demand excellent accuracy and quality improvements.
5. Require efficient handling equipment for larger plates, with added concerns for production or safety.
6. Are new to plate rolling, as it is the easiest and most intuitive plate roll to operate.1. Exceptionally robust structure, precisely machined using advanced CNC control machines.
2. Equipped with two hydraulic motors linked to planetary gear units, ensuring seamless rotation of the two central rolls.
3. High-durability hardened rolls, meticulously polished to perfection.
4. A separate, mobile control desk for enhanced operational convenience.
5. Effortless hydraulic opening of the shoulder, operable directly from the control desk.
6. Hydraulic lateral roll inclination for direct conical bending, managed via the control desk.
7. Advanced numerical control system for streamlined, automatic production.
8. Roll movements on swing guides designed to minimize flat parts, ensuring precise shaping.
9. Versatile capabilities to roll tubes, tube segments, rounded boxes, ovals, or various other complex shapes.
10. Rolls rotate on high-resistance, self-aligning bearings for superior performance.
11. Innovative Rolls Cambering technology to prevent reel and barrel effects, significantly enhancing bending precision and performance.
(1) How long is the service life of your product?
The service life of our product greatly depends on the skill and experience of the operator as well as the daily working hours. By adhering to regular maintenance guidelines, our rolling machines can last up to a decade. However, if the machine is operated for extended periods, such as 12 hours or more each day, this will inevitably impact its longevity.
(2) What are the specific categories of your products?
We proudly offer three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-Bending, and Hydraulic 4 Roller with Pre-Bending.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy types of rolling machines, with thickness capacities spanning from 6mm to 150mm and widths from 1000mm to 12000mm. Moreover, we provide custom-built machines tailored to special requests, such as smaller rolling diameters or specific applications like oil pipes, wind towers, and loaders.