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Type: | Rolling Machine |
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Experience unparalleled precision and efficiency with the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art Automatic Sheet Metal Roller Bender is engineered to flawlessly bend iron, aluminum, and other metals with ease. Whether you're working with pipes, tubes, or metal plates, our machine's advanced rolling, forming, and pressing capabilities ensure top-notch results every time.
Our CNC Roll Bending Machine with Hydraulic Bending Rolls for Metal Plate Rolling is globally acclaimed as the fastest, safest, most precise, and user-friendly plate roll in the entire range. This fully hydraulic 4-roll bending machine with pre-bending capabilities offers an exceptional performance. It supports roll lengths up to 6.000mm and can handle plate thicknesses up to an impressive 150 mm.
This Advanced Design Offers the Following Benefits:
(1) Plates are introduced horizontally, unlike the tilted approach in three-roll double pinch machines.
(2) Plates are instantly squared against the back roll, minimizing the risk of misaligned end conditions.
(3) Requires workspace only on one side of the machine for plate introduction.
(4) Significantly reduced flat-ends, thanks to superior pre-bending by the clamping roll that aligns with the precise tangent points of the top and bottom rolls.
(5) The fastest machine for rolling a can, needing only one position for each side bending roll.
(6) Complete cylinder finishing in a single pass (within suitable capacity), including edge pre-bending.
* Eliminates the need to pre-bend both ends before rolling the entire cylinder, unlike the 3-roll machines.
* No need to remove, turn, and re-insert the plate as required with a 3-roll single pinch machine.
(7) Up to 50-80% faster and more productive than any style of three-roll machines.
(8) Ideal for CNC operations, offering enhanced control as the plate remains clamped between the top and bottom rolls until completion.
The Four Roll Design is Recommended for Clients Who:
1. Intend to operate via CNC, minimizing reliance on operator expertise.
2. Seek consistent, superior quality in rolled products.
3. Aim for high productivity and improved profitability.
4. Require enhanced accuracy and quality improvements.
5. Need handling equipment for larger plates and are concerned about production efficiency or safety.
6. Are new to plate rolling, as this machine is the easiest to operate.1. Unyielding Structural Integrity: Fabricated with precision using state-of-the-art CNC control machines, ensuring unparalleled durability and robustness.
2. Dual Hydraulic Power: Equipped with two hydraulic motors seamlessly coupled to planetary gear units, enabling the smooth rotation of the two central rolls.
3. Premium Roll Quality: Features hardened rolls that are both hardened and polished, guaranteeing top-notch performance and longevity.
4. Mobile Control Desk: A separate control desk mounted on wheels, providing convenience and flexibility in operation.
5. Effortless Hydraulic Operations: Hydraulic shoulder opening controlled directly from the desk, simplifying complex tasks.
6. Precision Conical Bending: Hydraulic inclination of lateral rolls, manageable right from the control desk, ensures precise conical bending.
7. Automated Excellence: Integrated numerical control for seamless, automatic production processes.
8. Reduced Flat Part Design: Rolls move on swing guides to minimize the flat part of the material, enhancing overall efficiency.
9. Versatile Application: Perfect for rolling tubes, tube segments, rounded boxes, ovals, or other intricate shapes with utmost precision.
10. Superior Roll Rotation: High resistance self-aligning bearings ensure smooth and reliable roll rotation.
11. Advanced Roll Cambering: Innovative variable cambering technology to prevent reel and barrel effects, boosting bending performance and accuracy.
(1) How long is the service life of your product?
The service life of our CNC Roll Bending Machine with Hydraulic Bending Rolls can extend up to an impressive 10 years, provided it receives routine maintenance as instructed. Longevity is influenced by factors such as the operator's skill level, experience, and daily operational hours. It's essential to note that if the machine operates for extended periods, like 12 hours or more per day, it may decrease the overall service life.
(2) What are the specific categories of your products?
We primarily offer three categories of roll bending machines: Mechanical 3 Roller Machines, Hydraulic 3 Roller Machines with Prebending, and Hydraulic 4 Roller Machines with Prebending.
(3) What are the specifications and styles of existing products?
Our range includes both light and heavy-duty rolling machines, with thickness capabilities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we craft custom machines tailored to specific customer requirements, such as smaller rolling diameters and specialized applications for industries like oil pipelines, wind towers, and loaders.