| Customization: | Available |
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| Type: | Rolling Machine |
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Discover the premium CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art Automatic Sheet Metal Roller Bender is engineered for precision and efficiency, designed to handle iron, aluminum, and a variety of metals with ease. Featuring advanced bending rolls, it excels in pipe and tube rolling, forming, and pressing applications, making it indispensable for any metalworking operation.
Our CNC Hydraulic Plate Roller with Bending Rolls for Metal Sheet Forming stands out as the epitome of excellence in the bending industry. This state-of-the-art four-roll plate bending machine is globally acclaimed for its unmatched speed, safety, precision, and user-friendliness across all ranges. This fully hydraulic 4-roll marvel is designed with pre-bending capabilities, accommodating roll lengths up to an impressive 6,000 mm and plate thicknesses reaching 150 mm.
This Advanced Design Offers Unparalleled Benefits, Including:
(1) Horizontal plate introduction, eliminating the tilt required in three-roll double pinch systems.
(2) Immediate squaring of the plate against the back roll, significantly reducing the risk of misalignment at the part's ends.
(3) A space-efficient design requiring space on only one side of the machine for plate introduction.
(4) Significantly reduced flat-end due to superior pre-bending, achieved by the clamping roll's precise edge alignment with the top and bottom rolls.
(5) Unmatched speed in can rolling, needing only one position for each side bending roll.
(6) Complete cylinder formation in a single pass (within capacity limits), including the pre-bending of edges.
* No requirement for pre-bending both ends before commencing the entire cylinder roll, unlike 3-roll systems.
* No need to remove, turn, and re-insert the plate, as necessitated by 3-roll single pinch systems.
(7) Four-roll systems can be up to 50-80% faster and more productive than any three-roll design.
(8) Ideally suited for CNC operation, offering superior control as the plate remains clamped between the top and bottom rolls until completion.
The Four Roll Design is Perfect for Clients Who:
1. Prefer CNC operations, minimizing reliance on operator skills.
2. Seek consistent, high-quality rolled products.
3. Desire increased productivity and profitability.
4. Demand high accuracy and quality improvements.
5. Require handling equipment for larger plates with a focus on production efficiency and safety.
6. Are new to plate rolling, as it is the easiest plate roll to operate.
1. Precision-engineered structure, crafted with CNC-controlled machines for ultimate robustness.
2. Dual hydraulic motors coupled with planetary gear units to power the rotation of two central rolls.
3. Superior durability with hardened rolls; optionally polished for enhanced performance.
4. Convenient, mobile control desk for effortless operation.
5. Hydraulic shoulder opening managed seamlessly from the control desk.
6. Hydraulic lateral roll inclination, enabling precise conical bending directly from the control desk.
7. Advanced numerical control for streamlined and automatic production.
8. Roll movements on swing guides to minimize the flat part, ensuring superior quality.
9. Versatile applications: roll tubes, tube segments, rounded boxes, ovals, and other custom shapes.
10. High-resistance self-aligning bearings ensure smooth and efficient roll rotation.
11. Expertly designed Rolls Cambering to prevent reel and barrel effects, maximizing bending precision and performance.
(1) How long is the service life of your product?
The longevity of our product largely hinges on the skill and experience of the operator, as well as daily working hours. With proper maintenance as per our guidelines, the rolling machine can achieve a service life of up to 10 years. However, it's important to note that extensive usage, such as operating for 12 hours or more each day, can significantly impact its lifespan.
(2) What are the specific categories of your products?
Our product range predominantly includes three types of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-Bending, and Hydraulic 4-Roller with Pre-Bending.
(3) What are the specifications and styles of existing products?
We offer both light and heavy-duty rolling machines, with thickness capacities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we can customize machines to meet unique customer requirements, such as smaller rolling diameters and special applications for industries like oil pipelines, wind towers, and loaders.
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