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Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine - the ultimate automatic sheet metal roller bender! Specially designed to masterfully handle iron, aluminum, and steel sheets, this remarkable machine excels in rolling, forming, and pressing with unparalleled precision and efficiency. Elevate your production capabilities with this state-of-the-art pipe and tube rolling innovation.
Our four roll hydraulic plate rolling machine stands as a beacon of innovation and engineering excellence, hailed globally as the epitome of speed, safety, precision, and user-friendliness among plate rolls. This state-of-the-art, fully hydraulic 4-roll bending machine with pre-bending capabilities boasts impressive specifications, handling rolls up to 6,000mm in length and plates up to 150mm in thickness.
Discover the Unmatched Benefits of Our Advanced Design:
(1) Horizontal plate introduction, unlike the tilted approach in three roll double pinch machines.
(2) Instant plate squaring against the back roll, significantly reducing the risk of mis-matched end conditions.
(3) Space-efficient operation, requiring space on only one side of the machine for plate introduction.
(4) Drastically reduced flat-ends due to superior pre-bending, achieved through the clamping roll that aligns precisely with the top and bottom rolls.
(5) Unmatched speed in rolling a can, needing just one position for each side bending roll.
(6) Complete cylinder finishing in a single pass (within suitable capacity), including edge pre-bending.
* Eliminates the need for pre-bending both ends before rolling the entire cylinder, as required with a 3-roll machine.
* Avoids the need to remove, turn, and re-insert the plate, unlike the 3-roll single pinch process.
(7) Achieves 50-80% faster and more productive operations than any three-roll style machine.
(8) Ideal for CNC operations, offering superior plate control as it's clamped between the top and bottom rolls throughout the process.
The Four Roll Design is Perfect for Clients Who:
1. Desire CNC operation with reduced dependence on operator expertise.
2. Seek consistent quality in rolled products.
3. Aim for high productivity and profit maximization.
4. Require enhanced accuracy and quality improvements.
5. Need handling equipment for larger plates and are concerned with production efficiency and safety.
6. Are new to plate rolling and need the easiest machine to operate.1. An extremely robust structure meticulously machined with state-of-the-art CNC control machines, ensuring unrivaled durability and precision.
2. Powered by two hydraulic motors elegantly coupled to planetary gear units, enabling seamless rotation of the two central rolls.
3. Equipped with rolls that are not only hardened but also polished to perfection, ensuring optimal performance and longevity.
4. A separate control desk on wheels, offering mobility and ease of use, perfectly tailored to user convenience.
5. Effortless hydraulic opening of the shoulder, controlled directly from the intuitive control desk.
6. Hydraulic inclination of lateral rolls for precise conical bending, all managed conveniently from the control desk.
7. Featuring advanced numerical control for automatic, streamlined production processes.
8. Ingeniously designed roll movements on swing guides to minimize flat parts, ensuring superior bending quality.
9. Versatile in application, this machine is capable of rolling tubes, tube segments, rounded boxes, ovals, and a plethora of other shapes.
10. Rolls rotate on high resistance self-aligning bearings, guaranteeing smooth and reliable operation.
11. Innovative Rolls Cambering technology that adapts variable cambering to avoid reel and barrel effects, significantly enhancing bending performance and precision.
(1) How long is the service life of your product?
The service life of our 4 Roll Hydraulic Plate Rolling Machine for Steel and Aluminum Sheets largely depends on the operator's skill level, experience, and the daily working hours. With proper maintenance as per our guidelines, the machine can last up to a decade. Continuous operation, especially beyond 12 hours a day, may reduce the service life.
(2) What are the specific categories of your products?
We offer three main types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-Bending, and Hydraulic 4 Roller with Pre-Bending.
(3) What are the specifications and styles of existing products?
Our rolling machines come in both light and heavy-duty types, catering to thicknesses ranging from 6mm to 150mm, and widths from 1000mm to 12000mm. We also manufacture customized machines tailored to specific customer requirements, such as smaller rolling diameters, and special applications for industries like oil pipe production, wind tower construction, and loader manufacturing.