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Type: | Rolling Machine |
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Introducing the state-of-the-art CNC 4 Roll Hydraulic Steel Plate Bending Machine! This automated marvel is engineered for precision in sheet metal rolling and bending, effortlessly handling steel, iron, aluminum, and more. Perfect for pipe and tube rolling, forming, and pressing, it ensures impeccable results every time.
Introducing the unparalleled CNC 4 Roll Plate Roller for Hydraulic Sheet Metal Rolling and Bending, brought to you by Nantong Weihua Import & Export Co., Ltd. Esteemed globally, this advanced four-roll plate bending machine is the epitome of speed, safety, and precision. This fully hydraulic marvel is equipped with pre-bending capabilities, accommodating rolls up to 6,000mm in length and plate thickness up to 150mm.
Exclusive Features and Unmatched Benefits:
(1) Horizontal Plate Introduction: Unlike the traditional three-roll double pinch, our machine introduces the plate horizontally, providing ease and efficiency.
(2) Instant Plate Squaring: The plate is squared instantly against the back roll, drastically reducing the risk of mismatched end conditions.
(3) Space Efficiency: Requires space only on one side, making it an ideal solution for compact work environments.
(4) Superior Pre-Bending: The clamping roll precisely aligns the edges to the tangent points of the top and bottom rolls, significantly reducing flat-ends.
(5) Exceptional Speed: This machine can roll a can with remarkable speed, needing just one position for each side bending roll.
(6) One-Pass Perfection: Complete the entire cylinder in a single pass, including edge pre-bending, within suitable capacity.
* Eliminate the need for pre-bending both ends before rolling the cylinder, a requirement with the traditional 3-roll machines.
* Avoid the hassle of removing, turning, and re-inserting the plate, as required with a 3-roll single pinch.
(7) Enhanced Productivity: This four-roll machine can be 50-80% faster and more productive than any three-roll counterpart.
(8) Perfect for CNC Operations: With better control and clamping between the top and bottom rolls, the CNC operation ensures superior precision until the part is fully finished.
Ideal Clients for the Four Roll Design:
1. Clients seeking CNC operations with minimal reliance on operator skill.
2. Those desiring consistent and superior quality in rolled products.
3. Clients aiming for high productivity and increased profitability.
4. Those requiring enhanced accuracy and quality in their products.
5. Clients needing handling equipment for larger plates with a focus on safety and production efficiency.
6. Beginners in plate rolling, as it is the simplest and most user-friendly plate roll to operate.1. Exceptionally robust structure precision-machined with state-of-the-art CNC control machines, ensuring unparalleled accuracy and durability.
2. Dual hydraulic motors seamlessly coupled to advanced planetary gear units for optimal rotation of the two central rolls, offering superior power and efficiency.
3. Rolls are meticulously hardened and polished, providing enhanced longevity and a superior finish on your workpieces.
4. Convenient separate control desk mounted on wheels for easy maneuverability and operation.
5. Effortless hydraulic shoulder opening controlled directly from the control desk for maximum convenience.
6. Precision hydraulic inclination of lateral rolls for conical bending, managed directly from the control desk for seamless operation.
7. Advanced numerical control system enabling automatic, efficient, and precise production processes.
8. Innovative roll movements on swing guides designed to minimize flat parts, ensuring consistently excellent results.
9. Versatile usage capabilities: Ideal for rolling tubes, tube segments, rounded boxes, ovals, and a variety of other shapes.
10. Rolls rotate on high-resistance, self-aligning bearings for smooth and reliable operation.
11. Expertly engineered rolls cambering with variable cambering technology to prevent reel and barrel effects, significantly enhancing bending performance and precision.
(1) How long is the service life of your product?
The service life of our CNC 4 Roll Plate Roller largely depends on the operator's skills, experience, and daily working hours. With proper maintenance following our guidelines, the machine can last up to a remarkable 10 years. However, if the machine is used extensively, such as operating 12 hours or more per day, this may affect its longevity.
(2) What are the specific categories of your products?
We offer three primary types of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-bending, and Hydraulic 4-Roller with Pre-bending.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy-duty rolling machines with thickness capacities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we can customize machines to meet specific customer requirements, such as smaller rolling diameters and specialized applications for industries like oil pipelines, wind towers, and loaders.