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Type: | Rolling Machine |
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Experience unparalleled precision and efficiency with the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art Automatic Sheet Metal Roller Bender effortlessly handles iron, aluminum, and various metals, transforming them with its superior Pipe Tube Rolling and Forming capabilities. Built to last, this machine ensures seamless and accurate pressing for all your bending needs.
Experience the pinnacle of efficiency and precision with our Pipe Tube Bending 4 Roll Plate Rolling Machine, equipped with robust 42CrMo Rolls. This state-of-the-art, fully hydraulic 4-roll bending machine is globally acclaimed for being the fastest, safest, and most precise in the industry. It offers unparalleled ease of use, boasting a roll length of up to 6,000mm and the ability to handle plate thicknesses up to an impressive 150 mm.
This advanced design offers an array of exceptional benefits:
(1) Plates are introduced horizontally, eliminating the tilting required in three-roll double pinch machines.
(2) Instant squaring against the back roll minimizes the risk of mis-matched end conditions.
(3) Space-efficiency is maximized as the machine requires space on only one side for plate introduction.
(4) Enhanced pre-bending capabilities significantly reduce flat ends by clamping the plate edge to the precise tangent points of the top and bottom rolls.
(5) Achieve unmatched speed in rolling a can with the need for only one position for each side bending roll.
(6) Complete the entire cylinder in a single pass-including pre-bending of edges-within suitable capacity limits.
* No need for pre-bending both ends before rolling the entire cylinder, unlike 3-roll systems.
* Eliminate the need to remove, turn, and re-insert the plate, as required by 3-roll single pinch machines.
(7) Enjoy productivity gains of 50-80% over any style of three-roll machines.
(8) Ideal for CNC operations due to better plate control, with the plate clamped between the top and bottom rolls until completion.
The four-roll design is highly recommended for clients who:
1. Desire seamless CNC operations with reduced dependency on operator skill.
2. Seek consistent, high-quality rolled products.
3. Aim for heightened productivity and increased profitability.
4. Demand superior accuracy and substantial quality improvements.
5. Require efficient handling of larger plates, prioritizing both production and safety concerns.
6. Are new to plate rolling and need an intuitive, easy-to-operate solution.1. Exceptionally robust structure crafted with precision using CNC control machines, ensuring unparalleled durability.
2. Dual hydraulic motors seamlessly integrated with planetary gear units power the rotation of the two central rolls, guaranteeing efficiency.
3. Rolls are hardened and polished to perfection, offering superior wear resistance and smooth operation.
4. Ergonomically designed separate control desk on wheels for maximum user convenience and maneuverability.
5. Effortless hydraulic shoulder opening managed directly from the intuitive control desk, enhancing operational ease.
6. Hydraulic inclination of lateral rolls for precise conical bending, controlled directly from the user-friendly control desk.
7. Advanced numerical control system for flawless automatic production, elevating productivity and accuracy.
8. Innovative swing guides for roll movements, effectively minimizing the flat part.
9. Versatile capabilities to roll tubes, tube segments, rounded boxes, ovals, and various other shapes with precision.
10. High-resistance, self-aligning bearings for smooth and reliable roll rotations.
11. Expertly engineered rolls cambering to prevent reel and barrel effect, significantly boosting bending performance and precision.
(1) How long is the service life of your product?
The longevity of our Pipe Tube Bending 4 Roll Plate Rolling Machine is influenced by the operator's skills, experience, and daily working hours. With proper maintenance following our guidelines, the machine's lifespan can extend up to 10 years. However, if the machine is used extensively, such as operating for 12 hours or more daily, its service life may be affected.
(2) What are the specific categories of your products?
We proudly offer three primary types of roll bending machines: the Mechanical 3-Roller, the Hydraulic 3-Roller with Pre-Bending, and the Hydraulic 4-Roller with Pre-Bending.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy-duty rolling machines, accommodating thicknesses from 6mm to 150mm, and widths from 1000mm to 12000mm. Furthermore, we specialize in customizing machines to meet specific client requirements, such as smaller rolling diameters or specialized applications like oil pipes, wind towers, and loaders.