Pipe Tube Bending 4 Roll Plate Rolling Machine with 42CrMo Rolls for Boilers

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • Pipe Tube Bending 4 Roll Plate Rolling Machine with 42CrMo Rolls for Boilers
  • Pipe Tube Bending 4 Roll Plate Rolling Machine with 42CrMo Rolls for Boilers
  • Pipe Tube Bending 4 Roll Plate Rolling Machine with 42CrMo Rolls for Boilers
  • Pipe Tube Bending 4 Roll Plate Rolling Machine with 42CrMo Rolls for Boilers
  • Pipe Tube Bending 4 Roll Plate Rolling Machine with 42CrMo Rolls for Boilers
  • Pipe Tube Bending 4 Roll Plate Rolling Machine with 42CrMo Rolls for Boilers
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Experience unparalleled precision and efficiency with the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art Automatic Sheet Metal Roller Bender effortlessly handles iron, aluminum, and various metals, transforming them with its superior Pipe Tube Rolling and Forming capabilities. Built to last, this machine ensures seamless and accurate pressing for all your bending needs.

Product Description
 

Experience the pinnacle of efficiency and precision with our Pipe Tube Bending 4 Roll Plate Rolling Machine, equipped with robust 42CrMo Rolls. This state-of-the-art, fully hydraulic 4-roll bending machine is globally acclaimed for being the fastest, safest, and most precise in the industry. It offers unparalleled ease of use, boasting a roll length of up to 6,000mm and the ability to handle plate thicknesses up to an impressive 150 mm.

This advanced design offers an array of exceptional benefits:

(1) Plates are introduced horizontally, eliminating the tilting required in three-roll double pinch machines.

(2) Instant squaring against the back roll minimizes the risk of mis-matched end conditions.

(3) Space-efficiency is maximized as the machine requires space on only one side for plate introduction.

(4) Enhanced pre-bending capabilities significantly reduce flat ends by clamping the plate edge to the precise tangent points of the top and bottom rolls.

(5) Achieve unmatched speed in rolling a can with the need for only one position for each side bending roll.

(6) Complete the entire cylinder in a single pass-including pre-bending of edges-within suitable capacity limits.

* No need for pre-bending both ends before rolling the entire cylinder, unlike 3-roll systems.

* Eliminate the need to remove, turn, and re-insert the plate, as required by 3-roll single pinch machines.

(7) Enjoy productivity gains of 50-80% over any style of three-roll machines.

(8) Ideal for CNC operations due to better plate control, with the plate clamped between the top and bottom rolls until completion.

The four-roll design is highly recommended for clients who:

1. Desire seamless CNC operations with reduced dependency on operator skill.

2. Seek consistent, high-quality rolled products.

3. Aim for heightened productivity and increased profitability.

4. Demand superior accuracy and substantial quality improvements.

5. Require efficient handling of larger plates, prioritizing both production and safety concerns.

6. Are new to plate rolling and need an intuitive, easy-to-operate solution.
 
Pipe Tube Bending 4 Roll Plate Rolling Machine with 42CrMo Rolls for Boilers

 
Product Parameters

Pipe Tube Bending 4 Roll Plate Rolling Machine with 42CrMo Rolls for Boilers

 
Packaging & Shipping
 
 
Pipe Tube Bending 4 Roll Plate Rolling Machine with 42CrMo Rolls for Boilers

 
Pipe Tube Bending 4 Roll Plate Rolling Machine with 42CrMo Rolls for Boilers

 
Pipe Tube Bending 4 Roll Plate Rolling Machine with 42CrMo Rolls for Boilers

 
Pipe Tube Bending 4 Roll Plate Rolling Machine with 42CrMo Rolls for Boilers
 
Our Advantages

Pipe Tube Bending 4 Roll Plate Rolling Machine with 42CrMo Rolls for Boilers
Main Features
 

1. Exceptionally robust structure crafted with precision using CNC control machines, ensuring unparalleled durability.
2. Dual hydraulic motors seamlessly integrated with planetary gear units power the rotation of the two central rolls, guaranteeing efficiency.
3. Rolls are hardened and polished to perfection, offering superior wear resistance and smooth operation.
4. Ergonomically designed separate control desk on wheels for maximum user convenience and maneuverability.
5. Effortless hydraulic shoulder opening managed directly from the intuitive control desk, enhancing operational ease.
6. Hydraulic inclination of lateral rolls for precise conical bending, controlled directly from the user-friendly control desk.
7. Advanced numerical control system for flawless automatic production, elevating productivity and accuracy.
8. Innovative swing guides for roll movements, effectively minimizing the flat part.
9. Versatile capabilities to roll tubes, tube segments, rounded boxes, ovals, and various other shapes with precision.
10. High-resistance, self-aligning bearings for smooth and reliable roll rotations.
11. Expertly engineered rolls cambering to prevent reel and barrel effect, significantly boosting bending performance and precision.

FAQ
 

(1) How long is the service life of your product?

The longevity of our Pipe Tube Bending 4 Roll Plate Rolling Machine is influenced by the operator's skills, experience, and daily working hours. With proper maintenance following our guidelines, the machine's lifespan can extend up to 10 years. However, if the machine is used extensively, such as operating for 12 hours or more daily, its service life may be affected.

(2) What are the specific categories of your products?

We proudly offer three primary types of roll bending machines: the Mechanical 3-Roller, the Hydraulic 3-Roller with Pre-Bending, and the Hydraulic 4-Roller with Pre-Bending.

(3) What are the specifications and styles of existing products?

Our product range includes both light and heavy-duty rolling machines, accommodating thicknesses from 6mm to 150mm, and widths from 1000mm to 12000mm. Furthermore, we specialize in customizing machines to meet specific client requirements, such as smaller rolling diameters or specialized applications like oil pipes, wind towers, and loaders.

Rolling Process
 
 
Pipe Tube Bending 4 Roll Plate Rolling Machine with 42CrMo Rolls for Boilers

 
Application
 
(1) Shipyard
Our state-of-the-art ship plate bending machine is meticulously crafted to meet the rigorous demands of shipyard production. This innovative machine combines exceptional bending capacities with unparalleled flexibility, making it an essential asset for modern shipbuilding.

(2) Wind Tower
Catering to the dynamic energy industry, our machine excels at rolling heavy-duty, thick plates to construct robust nuclear reactors and turbine housings, ensuring superior performance and reliability.

(3) Boilers, pressure vessels, heat exchangers
Designed for precision and efficiency, our plate bending rolls are ideal for the manufacture of high-quality tanks, barrels, and water treatment units, perfectly suited for boilers, pressure vessels, and heat exchangers.

(4) Steel structure
With cutting-edge equipment at your disposal, you can effortlessly produce an array of steel structures, including intricately bent segments, pipe structures, cones, and domes, ensuring top-notch quality and durability.
 

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