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Type: | Rolling Machine |
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Introducing the state-of-the-art CNC 4 Roll Hydraulic Steel Plate Bending Machine, your ultimate solution for Automatic Sheet Metal Rolling and Bending! This exceptional machine, designed to work effortlessly with Iron, Aluminum, and Steel, revolutionizes the way you form and bend materials. Whether it's pipe, tube, or plate rolling, this versatile machine guarantees precision and efficiency in metal forming and pressing applications.
Renowned globally, our CNC 4 Roll Hydraulic Steel Plate Roller for Metal Bending and Forming stands out as the fastest, safest, and most precise plate roll on the market. This fully hydraulic 4-roll bending machine, equipped with pre-bending capabilities, handles rolls up to a length of 6,000mm and plate thicknesses up to 150mm, ensuring unmatched performance and reliability.
This Advanced Design Offers the Following Benefits:
(1) The plate is introduced horizontally, unlike the tilted entry seen in three roll double pinch configurations.
(2) Instant squaring of the plate against the back roll reduces the risk of mismatched end conditions.
(3) Requires space only on one side of the machine, simplifying setup and operation.
(4) Greatly reduced flat-end due to superior pre-bending, with the clamping roll precisely positioning the edge to the exact tangent points of the top and bottom rolls.
(5) The fastest machine to roll a can, needing only one position for each side bending roll, enhancing efficiency.
(6) Completes the entire cylinder in a single pass, including edge pre-bending, within suitable capacity.
* Eliminates the need for pre-bending both ends before rolling the entire cylinder, unlike 3-roll configurations.
* No need to remove, turn, and re-insert the plate, as required with a 3-roll single pinch.
(7) Offers a 50-80% increase in speed and productivity over any 3-roll style machine.
(8) Ideal for CNC operations, providing better control by clamping the plate between the top and bottom rolls until the part is finished.
The Four Roll Design is Recommended for Clients Who:
1. Wish to operate through CNC with minimal dependence on operator skills.
2. Seek consistent high quality in rolled products.
3. Aim for high productivity and increased profitability.
4. Require enhanced accuracy and quality improvements.
5. Need handling equipment for larger plates and are concerned about production efficiency or safety.
6. Are new to plate rolling, as this is the easiest plate roll to operate.1. Unparalleled Durability: Engineered with an immensely robust structure, meticulously machined using advanced CNC control machines.
2. Superior Power Transmission: Equipped with dual hydraulic motors intricately linked to planetary gear units, ensuring seamless rotation of the two central rolls.
3. Premium Roll Quality: Outfitted with hardened rolls that are both strengthened and polished to perfection.
4. Mobile Convenience: Comes with a separate, mobile control desk mounted on wheels for effortless operation.
5. Effortless Shoulder Opening: Hydraulic shoulder opening mechanism controlled seamlessly from the control desk.
6. Precision Conical Bending: Hydraulic inclination of lateral rolls, enabling precise conical bending directly from the control desk.
7. Automated Excellence: Numerical control technology facilitates automatic production, enhancing efficiency.
8. Optimized Roll Movements: Rolls operate on swing guides to effectively minimize flat parts during the bending process.
9. Versatile Applications: Capable of rolling tubes, tube segments, rounded boxes, ovals, and a variety of other intricate shapes.
10. High-Performance Bearings: Rolls rotate on high-resistance, self-aligning bearings for smooth, reliable operation.
11. Enhanced Bending Precision: Expert cambering techniques counteract reel and barrel effects, significantly boosting bending performance and precision.
(1) How long is the service life of your product?
The service life of our rolling machine is influenced by the operator's skills, experience, and daily working hours. With proper maintenance as per our guidelines, the machine can last up to 10 years. However, if the machine is operated for extended hours daily, such as 12 hours or more, it could affect its longevity.
(2) What are the specific categories of your products?
We specialize in three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-Bending, and Hydraulic 4 Roller with Pre-Bending.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy-duty rolling machines. We offer machines with thickness capabilities from 6mm up to 150mm and widths ranging from 1000mm to 12000mm. Additionally, we provide customized solutions based on customer requirements, such as smaller rolling diameters and specialized applications for oil pipes, wind towers, loaders, and more.