CNC 4 Roll Hydraulic Steel Plate Roller for Metal Bending and Forming Pipe Lines

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • CNC 4 Roll Hydraulic Steel Plate Roller for Metal Bending and Forming Pipe Lines
  • CNC 4 Roll Hydraulic Steel Plate Roller for Metal Bending and Forming Pipe Lines
  • CNC 4 Roll Hydraulic Steel Plate Roller for Metal Bending and Forming Pipe Lines
  • CNC 4 Roll Hydraulic Steel Plate Roller for Metal Bending and Forming Pipe Lines
  • CNC 4 Roll Hydraulic Steel Plate Roller for Metal Bending and Forming Pipe Lines
  • CNC 4 Roll Hydraulic Steel Plate Roller for Metal Bending and Forming Pipe Lines
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Forging Forming Method
Free Forging
Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Introducing the state-of-the-art CNC 4 Roll Hydraulic Steel Plate Bending Machine, your ultimate solution for Automatic Sheet Metal Rolling and Bending! This exceptional machine, designed to work effortlessly with Iron, Aluminum, and Steel, revolutionizes the way you form and bend materials. Whether it's pipe, tube, or plate rolling, this versatile machine guarantees precision and efficiency in metal forming and pressing applications.

Product Description
 

Renowned globally, our CNC 4 Roll Hydraulic Steel Plate Roller for Metal Bending and Forming stands out as the fastest, safest, and most precise plate roll on the market. This fully hydraulic 4-roll bending machine, equipped with pre-bending capabilities, handles rolls up to a length of 6,000mm and plate thicknesses up to 150mm, ensuring unmatched performance and reliability.

This Advanced Design Offers the Following Benefits:

(1) The plate is introduced horizontally, unlike the tilted entry seen in three roll double pinch configurations.

(2) Instant squaring of the plate against the back roll reduces the risk of mismatched end conditions.

(3) Requires space only on one side of the machine, simplifying setup and operation.

(4) Greatly reduced flat-end due to superior pre-bending, with the clamping roll precisely positioning the edge to the exact tangent points of the top and bottom rolls.

(5) The fastest machine to roll a can, needing only one position for each side bending roll, enhancing efficiency.

(6) Completes the entire cylinder in a single pass, including edge pre-bending, within suitable capacity.

* Eliminates the need for pre-bending both ends before rolling the entire cylinder, unlike 3-roll configurations.

* No need to remove, turn, and re-insert the plate, as required with a 3-roll single pinch.

(7) Offers a 50-80% increase in speed and productivity over any 3-roll style machine.

(8) Ideal for CNC operations, providing better control by clamping the plate between the top and bottom rolls until the part is finished.

The Four Roll Design is Recommended for Clients Who:

1. Wish to operate through CNC with minimal dependence on operator skills.

2. Seek consistent high quality in rolled products.

3. Aim for high productivity and increased profitability.

4. Require enhanced accuracy and quality improvements.

5. Need handling equipment for larger plates and are concerned about production efficiency or safety.

6. Are new to plate rolling, as this is the easiest plate roll to operate.
 
CNC 4 Roll Hydraulic Steel Plate Roller for Metal Bending and Forming Pipe Lines

 
Product Parameters

CNC 4 Roll Hydraulic Steel Plate Roller for Metal Bending and Forming Pipe Lines

 
Packaging & Shipping
 
 
CNC 4 Roll Hydraulic Steel Plate Roller for Metal Bending and Forming Pipe Lines

 
CNC 4 Roll Hydraulic Steel Plate Roller for Metal Bending and Forming Pipe Lines

 
CNC 4 Roll Hydraulic Steel Plate Roller for Metal Bending and Forming Pipe Lines

 
CNC 4 Roll Hydraulic Steel Plate Roller for Metal Bending and Forming Pipe Lines
 
Our Advantages

CNC 4 Roll Hydraulic Steel Plate Roller for Metal Bending and Forming Pipe Lines
Main Features
 

1. Unparalleled Durability: Engineered with an immensely robust structure, meticulously machined using advanced CNC control machines.
2. Superior Power Transmission: Equipped with dual hydraulic motors intricately linked to planetary gear units, ensuring seamless rotation of the two central rolls.
3. Premium Roll Quality: Outfitted with hardened rolls that are both strengthened and polished to perfection.
4. Mobile Convenience: Comes with a separate, mobile control desk mounted on wheels for effortless operation.
5. Effortless Shoulder Opening: Hydraulic shoulder opening mechanism controlled seamlessly from the control desk.
6. Precision Conical Bending: Hydraulic inclination of lateral rolls, enabling precise conical bending directly from the control desk.
7. Automated Excellence: Numerical control technology facilitates automatic production, enhancing efficiency.
8. Optimized Roll Movements: Rolls operate on swing guides to effectively minimize flat parts during the bending process.
9. Versatile Applications: Capable of rolling tubes, tube segments, rounded boxes, ovals, and a variety of other intricate shapes.
10. High-Performance Bearings: Rolls rotate on high-resistance, self-aligning bearings for smooth, reliable operation.
11. Enhanced Bending Precision: Expert cambering techniques counteract reel and barrel effects, significantly boosting bending performance and precision.

FAQ
 

(1) How long is the service life of your product?

The service life of our rolling machine is influenced by the operator's skills, experience, and daily working hours. With proper maintenance as per our guidelines, the machine can last up to 10 years. However, if the machine is operated for extended hours daily, such as 12 hours or more, it could affect its longevity.

(2) What are the specific categories of your products?

We specialize in three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-Bending, and Hydraulic 4 Roller with Pre-Bending.

(3) What are the specifications and styles of existing products?

Our product range includes both light and heavy-duty rolling machines. We offer machines with thickness capabilities from 6mm up to 150mm and widths ranging from 1000mm to 12000mm. Additionally, we provide customized solutions based on customer requirements, such as smaller rolling diameters and specialized applications for oil pipes, wind towers, loaders, and more.

Rolling Process
 
 
CNC 4 Roll Hydraulic Steel Plate Roller for Metal Bending and Forming Pipe Lines

 
Application
 
(1) Shipyard
Our ship plate bending machine is meticulously engineered to meet the rigorous demands of shipyard production. It offers unparalleled bending capacities combined with exceptional flexibility, making it the ideal choice for maritime construction.

(2) Wind Tower
Catering to the energy sector, our machine excels in rolling heavy-duty, thick plates essential for constructing robust nuclear reactors and turbine housings, underscoring its critical role in sustainable energy production.

(3) Boilers, pressure vessels, heat exchangers
Perfectly designed for the creation of plate bending rolls, our machine facilitates the manufacture of tanks, barrels, and sophisticated water treatment units, ensuring superior quality and efficiency.

(4) Steel structure
With our advanced equipment, you can effortlessly manufacture a variety of steel structures, including bent segments, pipe structures, cones, and domes, ensuring precision and strength in every project.
 

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