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Type: | Rolling Machine |
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Discover the future of precision with the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art automatic sheet metal roller bender is expertly designed for bending iron, aluminum, and more. Achieve flawless pipe and tube rolling, forming, and pressing with this unparalleled machine.
Our CNC Sheet Metal Rolling Machine with 4 Rolls for Precision Bending stands as a global benchmark, renowned for its unparalleled speed, safety, precision, and user-friendly operation. This sophisticated, fully hydraulic machine features advanced pre-bending capabilities. It accommodates rolls up to an impressive 6,000 mm in length and handles plate thicknesses reaching 150 mm with exceptional ease.
Innovative Design Benefits Include:
(1) Horizontal Plate Introduction: Unlike traditional three-roll double pinch machines, our design allows for horizontal plate feeding, enhancing operational efficiency.
(2) Instant Plate Squaring: The plate aligns immediately against the back roll, minimizing the risk of mismatched end conditions, ensuring flawless results.
(3) Space Efficiency: Requires operational space only on one side, where the plate is seamlessly introduced to the machine.
(4) Superior Pre-Bending: The clamping roll achieves precise tangency points with the top and bottom rolls, significantly reducing flat-end issues.
(5) Enhanced Rolling Speed: The machine rolls a can with unparalleled speed, needing only one position for each side bending roll.
(6) Single-Pass Completion: Entire cylinders, including edge pre-bending, can be expertly finished in just one pass.
* Eliminates Pre-Bending Hassles: No need for pre-bending both ends before starting the rolling process, as required with traditional 3-roll machines.
* Simplified Operation: No need to remove, turn, and re-insert the plate, unlike with a 3-roll single pinch design.
(7) Increased Productivity: The four-roll design can enhance productivity by 50-80% compared to any three-roll style.
(8) Optimal for CNC Operation: Provides superior control, with the plate securely clamped between the top and bottom rolls until completion.
Ideal Clients for the Four-Roll Design Include:
1. Those aiming for CNC operations with minimal operator skill dependency.
2. Clients seeking consistent, high-quality rolled products.
3. Businesses looking to boost productivity and profitability.
4. Customers requiring exceptional accuracy and quality improvements.
5. Operations needing handling equipment for larger plates, with a focus on production efficiency and safety.
6. Beginners to plate rolling, as this machine offers the easiest operation among its peers.1. Built with an exceptionally robust structure, precision-machined using advanced CNC control machines.
2. Equipped with two powerful hydraulic motors connected to planetary gear units, ensuring efficient rotation of the two central rolls.
3. Featuring hardened rolls that are meticulously polished for enhanced durability and precision.
4. Comes with a separate control desk mounted on wheels for easy mobility and operation.
5. Includes hydraulically-operated shoulder opening, conveniently controlled from the control desk.
6. Supports hydraulic inclination of lateral rolls for seamless conical bending, operated directly from the control desk.
7. Integrated numerical control system for seamless and automatic production processes.
8. Rolls move on swing guides to minimize flat sections, enhancing bending precision.
9. Versatile application: Ideal for rolling tubes, tube segments, rounded boxes, ovals, and various other shapes.
10. Rolls rotate on high-resistance, self-aligning bearings for smooth and reliable operation.
11. Advanced Rolls Cambering technology to prevent reel and barrel effects, significantly boosting bending performance and accuracy.
(1) How long is the service life of your product?
The service life of our CNC Sheet Metal Rolling Machine with 4 Rolls for Precision Bending is influenced by the skill and experience of the operator, as well as daily working hours. With proper maintenance as outlined in our instructions, the machine can last up to an impressive 10 years. However, if operated for extended periods, such as 12 hours or more daily, the service life may be shortened.
(2) What are the specific categories of your products?
We offer three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending. Each category is designed to cater to various bending needs and precision requirements.
(3) What are the specifications and styles of existing products?
Our range includes both light and heavy types of rolling machines, with thickness capabilities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we offer customization to meet specific customer needs, such as smaller rolling diameters and special applications including oil pipes, wind towers, and loaders.