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| Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine, the epitome of precision and efficiency in metal forming. This state-of-the-art Automatic Sheet Metal Roller Bender is expertly designed for bending iron, aluminum, and steel plates with unparalleled accuracy. Whether rolling pipes or tubes, this formidable machine ensures seamless forming and pressing, delivering superior performance for all your metalworking needs.
Introducing our cutting-edge 4 Roll Plate Roller Hydraulic Pipe Roller for Metal Forming, a paragon of modern engineering. This marvel is globally acclaimed as the epitome of speed, safety, precision, and user-friendliness in plate rolling. Fully hydraulic and equipped with pre-bending capabilities, it boasts an impressive roll length of up to 6,000mm and can handle plate thicknesses of up to 150mm.
Benefits of Our Advanced Design:
(1) The plate is introduced horizontally, eliminating the tilting required by three-roll double pinch machines.
(2) Plates are squared instantly against the back roll, significantly reducing the risk of mismatched end conditions.
(3) Requires operational space on only one side of the machine, facilitating ease of plate insertion.
(4) Achieves greatly reduced flat-ends due to superior pre-bending, courtesy of the clamping roll's precision at the tangent points of top and bottom rolls.
(5) The fastest machine for rolling a can, requiring just one position for each side bending roll.
(6) Capable of completing the entire cylinder in a single pass, including edge pre-bending, within suitable capacity.
* Eliminates the need for pre-bending both ends before rolling the entire cylinder, a necessity in 3-roll machines.
* No need for plate removal, turning, and re-insertion, as required by 3-roll single pinch machines.
(7) Potentially 50-80% faster and more productive than any three-roll style machine.
(8) Ideally suited for CNC operations, providing superior plate control as it is clamped between the top and bottom rolls until completion.
The Four Roll Design is Ideal for Clients Who:
1. Desire CNC operation with minimal reliance on operator expertise.
2. Seek consistent, high-quality rolled products.
3. Aim for high productivity and enhanced profitability.
4. Require exceptional accuracy and quality improvements.
5. Need handling equipment for larger plates, with a focus on production efficiency and safety.
6. Are new to plate rolling, as this is the simplest and most user-friendly plate roll to operate.
1. Exceptionally robust structure precision-machined with advanced CNC control machines, delivering unparalleled durability.
2. Equipped with two powerful hydraulic motors coupled to planetary gear units, ensuring smooth and efficient rotation of the two central rolls.
3. Rolls are hardened and polished, providing superior strength and a flawless finish for the utmost precision in metal forming.
4. Comes with a separate, portable control desk on wheels for effortless operation and optimal convenience.
5. Hydraulic shoulder opening controlled directly from the control desk for enhanced flexibility and ease of use.
6. Features hydraulic inclination of lateral rolls for conical bending, easily managed from the control desk, making complex tasks straightforward.
7. Integrated numerical control system for seamless automatic production, ensuring consistency and efficiency.
8. Innovative roll movements on swing guides designed to minimize flat sections, enhancing the quality of the final product.
9. Versatile in application, perfect for rolling tubes, tube segments, rounded boxes, ovals, or a variety of other shapes.
10. Rolls rotate on high-resistance self-aligning bearings, offering both reliability and long-lasting performance.
11. Advanced Rolls Cambering technology: implement variable cambering to prevent reel and barrel effects, boosting bending performance and precision.
(1) How long is the service life of your product?
The lifespan of our hydraulic pipe roller is influenced by the skill and experience of the operator, as well as daily working hours. With proper maintenance according to our instructions, the machine can last up to 10 years. However, if the machine operates for extended periods, such as 12 hours or more daily, this may shorten its service life.
(2) What are the specific categories of your products?
Our portfolio features three primary types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Prebending, and Hydraulic 4 Roller with Prebending.
(3) What are the specifications and styles of existing products?
We offer both light and heavy-duty rolling machines with thickness capabilities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we can customize machines to meet specific customer requirements, such as smaller rolling diameters and specialized applications for oil pipes, wind towers, loaders, and more.
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