Precision 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • Precision 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets
  • Precision 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets
  • Precision 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets
  • Precision 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets
  • Precision 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets
  • Precision 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Unveil the unparalleled prowess of the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art Automatic Sheet Metal Roller Bender is designed to elevate your metalworking operations with precision and ease. Perfect for bending iron and aluminum sheets, it excels in rolling, forming, and pressing pipes and tubes, making it an indispensable asset for any advanced fabrication facility.

Product Description
 

This four-roll hydraulic plate roller stands out as the pinnacle of precision and efficiency in steel and aluminum sheet rolling. Globally recognized for its unmatched speed, safety, and user-friendliness, this advanced machine supports roll lengths up to an impressive 6,000mm and handles plate thicknesses up to 150mm effortlessly. Equipped with pre-bending, it ensures flawless results every time.

This Advanced Design Has The Following Benefits:

(1) Plates are introduced horizontally, eliminating the need for tilting as required in three-roll double pinch machines.

(2) Instant squaring of plates against the back roll minimizes the risk of mismatched end conditions.

(3) Requires operational space only on one side, where the plate is fed into the machine, optimizing workshop layout.

(4) Enhanced pre-bending capabilities significantly reduce flat ends, thanks to the clamping roll that guides the edge to precise tangent points of the top and bottom rolls.

(5) This machine speeds up can rolling by allowing each side bending roll to be set in just one position.

(6) Complete cylinder finishing, including pre-bending edges, can be achieved in a single pass within the machine's capacity.

* The entire cylinder can be rolled without the need for pre-bending both ends, streamlining the process compared to 3-roll systems.

* No removal, rotation, or re-insertion of the plate is needed, contrasting with the laborious process in 3-roll single pinch systems.

(7) The four-roll configuration boosts productivity by 50-80% over any three-roll style machine.

(8) Ideally suited for CNC operations, plates remain firmly clamped between the top and bottom rolls, ensuring precision until the part is fully completed.

The Four Roll Design Is Recommended For Clients Who:

1. Aim to leverage CNC technology with less reliance on operator expertise.

2. Seek consistent, high-quality rolled products.

3. Desire high productivity leading to increased profitability.

4. Require superior accuracy and quality enhancements.

5. Need to handle larger plates safely and efficiently, addressing production and safety concerns.

6. Are new to plate rolling and need an easy-to-operate solution.
 
Precision 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets

 
Product Parameters

Precision 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets

 
Packaging & Shipping
 
 
Precision 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets

 
Precision 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets

 
Precision 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets

 
Precision 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets
 
Our Advantages

Precision 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets
Main Features
 

1. Extremely robust structure machined with CNC control machines
2. Two powerful hydraulic motors are intricately coupled to planetary gear units, ensuring seamless rotation of the two central rolls.
3. Enhanced with hardened rolls that are both durable and polished for unparalleled performance.
4. Comes equipped with a separate, mobile control desk on wheels for maximum operational flexibility.
5. Experience the convenience of hydraulic shoulder opening, effortlessly managed via the control desk.
6. Achieve precise conical bending with hydraulic inclination of lateral rolls, all controlled directly from the control desk.
7. Integrated numerical control systems for streamlined, automated production processes.
8. Innovative roll movements on swing guides significantly reduce flat parts, ensuring superior quality outputs.
9. Versatile in application, it can adeptly roll tubes, tube segments, rounded boxes, ovals, and an array of other shapes.
10. Rolls rotate on high-resistance, self-aligning bearings, guaranteeing smooth and efficient operation.
11. Expertly engineered with variable cambering to mitigate reel and barrel effects, enhancing bending performance and precision.

FAQ
 

(1) How long is the service life of your product?

The service life of our product varies based on operator skills, experience, and daily working hours. With proper maintenance as guided by instructions, our rolling machine can last up to 10 years. However, if the machine operates for extended periods, such as 12 hours or more daily, it may impact the service life.

(2) What are the specific categories of your products?

Our product range includes three main types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Prebending, and Hydraulic 4 Roller with Prebending.

(3) What are the specifications and styles of existing products?

We offer both light and heavy types of rolling machines, with thickness capacities ranging from 6mm to 150mm and widths from 1,000mm to 12,000mm. Additionally, we can customize machines to meet special requests, such as smaller rolling diameters or specific applications like oil pipes, wind towers, and loaders.

Rolling Process
 
 
Precision 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets

 
Application
 
(1) Shipyard
The ship plate bending machine has been meticulously designed to meet the rigorous demands of shipyard production. This means providing exceptional bending capacities coupled with remarkable flexibility.

(2) Wind Tower
Catering to the energy industry, this machine is capable of rolling heavy-duty, thick plates essential for constructing nuclear reactors and turbine housings.

(3) Boilers, pressure vessels, heat exchangers
Engineered for precision, it excels in the design of plate bending rolls, facilitating the manufacture of tanks, barrels, and sophisticated water treatment units.

(4)Steel structure
With the proper equipment in place, you can effortlessly manufacture intricate steel structures, including bent segments, pipe structures, cones, domes, and more.
 

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