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Type: | Rolling Machine |
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Unveil the unparalleled prowess of the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art Automatic Sheet Metal Roller Bender is designed to elevate your metalworking operations with precision and ease. Perfect for bending iron and aluminum sheets, it excels in rolling, forming, and pressing pipes and tubes, making it an indispensable asset for any advanced fabrication facility.
This four-roll hydraulic plate roller stands out as the pinnacle of precision and efficiency in steel and aluminum sheet rolling. Globally recognized for its unmatched speed, safety, and user-friendliness, this advanced machine supports roll lengths up to an impressive 6,000mm and handles plate thicknesses up to 150mm effortlessly. Equipped with pre-bending, it ensures flawless results every time.
This Advanced Design Has The Following Benefits:
(1) Plates are introduced horizontally, eliminating the need for tilting as required in three-roll double pinch machines.
(2) Instant squaring of plates against the back roll minimizes the risk of mismatched end conditions.
(3) Requires operational space only on one side, where the plate is fed into the machine, optimizing workshop layout.
(4) Enhanced pre-bending capabilities significantly reduce flat ends, thanks to the clamping roll that guides the edge to precise tangent points of the top and bottom rolls.
(5) This machine speeds up can rolling by allowing each side bending roll to be set in just one position.
(6) Complete cylinder finishing, including pre-bending edges, can be achieved in a single pass within the machine's capacity.
* The entire cylinder can be rolled without the need for pre-bending both ends, streamlining the process compared to 3-roll systems.
* No removal, rotation, or re-insertion of the plate is needed, contrasting with the laborious process in 3-roll single pinch systems.
(7) The four-roll configuration boosts productivity by 50-80% over any three-roll style machine.
(8) Ideally suited for CNC operations, plates remain firmly clamped between the top and bottom rolls, ensuring precision until the part is fully completed.
The Four Roll Design Is Recommended For Clients Who:
1. Aim to leverage CNC technology with less reliance on operator expertise.
2. Seek consistent, high-quality rolled products.
3. Desire high productivity leading to increased profitability.
4. Require superior accuracy and quality enhancements.
5. Need to handle larger plates safely and efficiently, addressing production and safety concerns.
6. Are new to plate rolling and need an easy-to-operate solution.1. Extremely robust structure machined with CNC control machines
2. Two powerful hydraulic motors are intricately coupled to planetary gear units, ensuring seamless rotation of the two central rolls.
3. Enhanced with hardened rolls that are both durable and polished for unparalleled performance.
4. Comes equipped with a separate, mobile control desk on wheels for maximum operational flexibility.
5. Experience the convenience of hydraulic shoulder opening, effortlessly managed via the control desk.
6. Achieve precise conical bending with hydraulic inclination of lateral rolls, all controlled directly from the control desk.
7. Integrated numerical control systems for streamlined, automated production processes.
8. Innovative roll movements on swing guides significantly reduce flat parts, ensuring superior quality outputs.
9. Versatile in application, it can adeptly roll tubes, tube segments, rounded boxes, ovals, and an array of other shapes.
10. Rolls rotate on high-resistance, self-aligning bearings, guaranteeing smooth and efficient operation.
11. Expertly engineered with variable cambering to mitigate reel and barrel effects, enhancing bending performance and precision.
(1) How long is the service life of your product?
The service life of our product varies based on operator skills, experience, and daily working hours. With proper maintenance as guided by instructions, our rolling machine can last up to 10 years. However, if the machine operates for extended periods, such as 12 hours or more daily, it may impact the service life.
(2) What are the specific categories of your products?
Our product range includes three main types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Prebending, and Hydraulic 4 Roller with Prebending.
(3) What are the specifications and styles of existing products?
We offer both light and heavy types of rolling machines, with thickness capacities ranging from 6mm to 150mm and widths from 1,000mm to 12,000mm. Additionally, we can customize machines to meet special requests, such as smaller rolling diameters or specific applications like oil pipes, wind towers, and loaders.