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Type: | Rolling Machine |
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Discover the unparalleled precision and power of the CNC 4 Roll Hydraulic Steel Plate Bending Machine, designed specifically for automated sheet metal rolling and bending. This advanced machine effortlessly handles iron, aluminum, and various other metals, making it the ultimate choice for pipe, tube rolling, forming, and pressing applications. Experience superior efficiency and accuracy with this state-of-the-art bender that sets new standards in the industry.
This four roll plate bending machine is globally acclaimed for being the fastest, safest, most precise, and user-friendly plate roll across all ranges. It is a fully hydraulic 4-roll bending machine with pre-bending capabilities. It can accommodate roll lengths up to 6,000mm and plate thicknesses up to 150mm.
This Advanced Design Offers the Following Benefits:
(1) The plate is introduced horizontally, unlike the tilted introduction in three roll double pinch machines.
(2) The plate is instantly squared against the back roll, minimizing the risk of mismatched end conditions.
(3) Requires space only on one side for plate introduction, making it efficient in constrained spaces.
(4) Significantly reduces flat ends due to superior pre-bending, with the clamping roll achieving precise tangent points with the top and bottom rolls.
(5) It is the fastest machine for rolling a can, necessitating only one position for each side bending roll.
(6) The entire cylinder is completed in a single pass within suitable capacities, including edge pre-bending.
* Eliminates the need to pre-bend both ends before rolling the entire cylinder, unlike 3-roll machines.
* No need to remove, turn, and reinsert the plate, as required in 3-roll single pinch machines.
(7) The four-roll design can be 50-80% faster and more productive than any three-roll style.
(8) Ideally suited for CNC operations, with the plate securely clamped between the top and bottom rolls until the process is complete.
The Four Roll Design is Recommended for Clients Who:
1. Wish to operate through CNC with less reliance on operator skills.
2. Seek consistent, high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Require enhanced accuracy and quality improvements.
5. Handle larger plates and are concerned with production efficiency and safety.
6. Are new to plate rolling, as it offers the easiest operation among plate rolls.1. Exceptionally robust structure precisely machined using advanced CNC control machines, ensuring durability and precision.
2. Dual hydraulic motors seamlessly coupled with planetary gear units to facilitate the rotation of the two central rolls, enhancing efficiency and power.
3. Rolls are both hardened and polished, providing superior strength and smooth operation.
4. Separate, mobile control desk for enhanced maneuverability and ease of use.
5. Hydraulic shoulder opening controlled directly from the user-friendly control desk.
6. Hydraulic inclination of lateral rolls for precise conical bending, all managed conveniently from the control desk.
7. State-of-the-art numerical control enables streamlined, automatic production.
8. Innovative swing guide roll movements to minimize flat parts, ensuring superior quality of the final product.
9. Versatile usage capabilities, including rolling tubes, tube segments, rounded boxes, ovals, and various other shapes.
10. Rolls rotation supported by high-resistance self-aligning bearings, ensuring smooth and reliable operation.
11. Expert rolls cambering technique to avoid reel and barrel effects, significantly improving bending performance and precision.
(1) What is the service life of your product?
The longevity of our Heavy Duty 4 Roll CNC Plate Bending Machines largely depends on the operator's skill, experience, and daily working hours. With proper maintenance and adherence to operational guidelines, the machine can last up to 10 years. However, continuous operation exceeding 12 hours daily can significantly impact its lifespan.
(2) What are the categories of your products?
We specialize in three main types of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-Bending, and Hydraulic 4-Roller with Pre-Bending.
(3) What specifications and styles do your existing products offer?
We offer both light and heavy-duty rolling machines with thickness capacities ranging from 6mm to 150mm and widths spanning 1000mm to 12000mm. Additionally, we customize machines to meet specific client requirements, such as smaller rolling diameters or specialized applications like oil pipelines, wind towers, and loaders.