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| Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine - the ultimate in precision and power! This Automatic Sheet Metal Roller Bender is meticulously engineered to handle Iron, Aluminum, and a variety of metals with unparalleled ease. Whether you need to roll, form, press, or bend, this machine is your all-in-one solution for Pipe and Tube Rolling projects.
This four-roll plate bending machine is acclaimed globally as the fastest, safest, most precise, and user-friendly plate roll available across all ranges. Featuring full hydraulic control and pre-bending capabilities, it handles roll lengths up to 6,000mm and plate thicknesses up to 150mm, setting a high benchmark in the industry.
This Advanced Design Boasts the Following Advantages:
(1) The plate is introduced horizontally, eliminating the need for tilting as required by three-roll double pinch machines.
(2) Instantly squares the plate against the back roll, minimizing the risk of mis-matched end conditions.
(3) Requires space only on one side of the machine, facilitating easy plate introduction.
(4) Significantly reduces flat-end issues thanks to superior pre-bending, allowing precise edge clamping at the top and bottom roll tangent points.
(5) Rolls a can faster than any other machine, needing just one position for each side bending roll.
(6) Completes the entire cylinder, including edge pre-bending, in a single pass (within capacity limits).
* Eliminates the necessity to pre-bend both ends before rolling the entire cylinder, unlike 3-roll machines.
* No need to remove, turn, and re-insert the plate, as required in single pinch 3-roll systems.
(7) Potentially 50-80% faster and more productive than any three-roll configuration.
(8) Perfect for CNC operations, maintaining better plate control by clamping it between the top and bottom rolls until completion.
The Four-Roll Design Is Ideal For Clients Who:
1. Want to leverage CNC technology, reducing reliance on operator skills.
2. Seek consistent, high-quality rolled products.
3. Aim for high productivity and improved profits.
4. Demand accurate and high-quality outcomes.
5. Require handling solutions for larger plates, addressing production and safety concerns.
6. Are new to plate rolling, as this machine offers the easiest operation.
1. Built with an exceptionally robust structure, precisely machined using advanced CNC control machines for unparalleled durability.
2. Equipped with two powerful hydraulic motors linked to planetary gear units, ensuring the efficient rotation of the central rolls.
3. Features hardened rolls that are both tough and polished, enhancing durability and performance.
4. Designed with a separate control desk on wheels for ease of operation and mobility.
5. Allows hydraulic opening of the shoulder, controllable directly from the control desk, ensuring smooth and efficient operation.
6. Enables hydraulic inclination of the lateral rolls for precise conical bending, all managed directly from the control desk.
7. Incorporates numerical control for seamless and automatic production processes.
8. Utilizes swing guides for roll movements, effectively reducing the flat part and enhancing bending precision.
9. Versatile functionality to roll tubes, tube segments, rounded boxes, ovals, and various other shapes with ease.
10. Ensures smooth rolls rotation on high-resistance, self-aligning bearings for optimal performance.
11. Includes advanced Rolls Cambering technology to prevent reel and barrel effects, significantly boosting bending performance and accuracy.
(1) How long is the service life of your product?
The service life of our product largely depends on the worker's skills, experience, and daily working hours. If proper maintenance is conducted following our guidelines, the hydraulic 4 roll plate bending machine can last up to 10 years. However, it's important to follow the daily working plan carefully. Extended working hours, such as 12 hours or more, can significantly affect the machine's longevity.
(2) What are the specific categories of your products?
We offer three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending. Each category is designed to cater to different bending needs and applications.
(3) What are the specifications and styles of existing products?
Our extensive range of rolling machines includes both light and heavy models, suitable for thicknesses ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we offer customization options to meet specific customer requirements, such as smaller rolling diameters and specialized applications like oil pipes, wind towers, and loaders.
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