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Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine - an unparalleled Automatic Sheet Metal Roller Bender, designed specifically for precision bending of iron, aluminum, and steel plates. Whether you're rolling pipes, tubes, or forming pressing machines, this state-of-the-art equipment promises unmatched efficiency and accuracy.
This state-of-the-art four roll plate bending machine is celebrated globally for being the fastest, safest, most precise, and user-friendly option in its category. Fully hydraulic and equipped with pre-bending capabilities, this 4-roll machine handles roll lengths up to 6,000mm and plate thicknesses up to 150mm, redefining operational efficiency.
This Advanced Design Offers the Following Exceptional Benefits:
(1) Plates are introduced horizontally, unlike the tilted introduction seen in three-roll double pinch designs.
(2) Plates are instantly squared against the back roll, minimizing the risk of mismatched end conditions.
(3) Requires operational space only on one side, where the plate is fed into the machine.
(4) Significantly reduces flat-ends due to superior pre-bending, with a clamping roll that can precisely position the edge to the top and bottom rolls.
(5) It is the quickest machine to roll a can, necessitating just one position for each side bending roll.
(6) The entire cylinder can be completed in a single pass (within suitable capacity), including pre-bending of the edges.
* There is no need to pre-bend both ends before rolling the entire cylinder, unlike with a 3-roll machine.
* Eliminates the need to remove, turn, and re-insert the plate as required with a 3-roll single pinch machine.
(7) The four-roll design can be up to 50-80% faster and more productive than any three-roll variant.
(8) Perfect for CNC operations, as the plate remains under better control, clamped between the top and bottom rolls until completion.
The Four Roll Design is Ideal for Clients Who:
1. Prefer to operate via CNC, reducing reliance on operator skill.
2. Seek consistent quality in their rolled products.
3. Aim for high productivity and increased profit margins.
4. Demand excellent accuracy and quality enhancements.
5. Require handling equipment for larger plates, with concerns for production efficiency and safety.
6. Are new to plate rolling and need the easiest machine to operate.1. Exceptionally durable architecture engineered with precision CNC machines for superior performance
2. Dual hydraulic motors paired with advanced planetary gear units ensure the robust rotation of the central rolls
3. Premium hardened rolls / Meticulously hardened and polished rolls for enhanced durability and quality
4. Mobile, separate control desk on wheels for unparalleled convenience
5. Effortless hydraulic shoulder opening controlled via the mobile desk
6. Seamless hydraulic inclination of lateral rolls for precise conical bending, all managed directly from the control desk
7. Advanced numerical control for efficient and automatic production processes
8. Innovative roll movements on swing guides to minimize flat sections
9. Versatile applications: Ideal for rolling tubes, tube segments, rounded boxes, ovals, and various other shapes.
10. Rolls rotate on high-resistance, self-aligning bearings for optimal performance
11. Expert Roll Cambering: Dynamic cambering to prevent reel and barrel effects, enhancing bending precision and overall performance
(1) How long is the service life of your product?
The service life of our CNC Automatic Sheet Metal Roller Bender largely depends on the skills and experience of the operator, as well as daily working hours. With proper maintenance as instructed, the machine can last up to 10 years. However, if the machine is operated for extended periods, such as 12 hours or more daily, this will impact its longevity.
(2) What are the specific categories of your products?
We offer three main types of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-bending, and Hydraulic 4-Roller with Pre-bending.
(3) What are the specifications and styles of existing products?
Our range includes both light and heavy types of rolling machines with thickness capabilities from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we cater to special requests, such as smaller rolling diameters and specific applications like oil pipes, wind towers, and loaders.