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| Type: | Rolling Machine |
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Experience unparalleled precision and versatility with our CNC 4 Roll Hydraulic Steel Plate Bending Machine. Designed for efficiency, this Automatic Sheet Metal Roller Bender is perfect for shaping iron, aluminum, and various metals. Our advanced machine ensures flawless pipe and tube rolling, forming, and pressing, meeting the highest standards for metal fabrication.
Introducing our state-of-the-art 4 Roll Hydraulic Steel Bending Plate Roller, renowned globally for its unparalleled speed, safety, precision, and user-friendliness. This fully hydraulic 4-roll bending machine, equipped with pre-bending capabilities, offers impressive roll lengths of up to 6,000mm and can handle plate thicknesses up to 150mm.
This Advanced Design Offers the Following Benefits:
(1) Plates are introduced horizontally, eliminating the tilting required by three roll double pinch machines.
(2) Plates are squared instantly against the back roll, minimizing the risk of mismatched end conditions.
(3) Requires space only on one side where the plate is introduced, optimizing workspace efficiency.
(4) Experience significantly reduced flat-end areas due to superior pre-bending, with the clamping roll ensuring precise tangent points.
(5) Roll cans in record time, needing only one position for each side bending roll.
(6) Complete cylinders in a single pass, including edge pre-bending, maximizing efficiency and output.
* Eliminate the need for pre-bending both ends before rolling the entire cylinder, unlike 3-roll machines.
* No requirement to remove, turn, and reinsert the plate, as necessitated by 3-roll single pinch machines.
(7) Achieve 50-80% faster and more productive operations compared to any style of three roll machines.
(8) Perfectly suited for CNC operations, with enhanced plate control between the top and bottom rolls until completion.
The Four Roll Design is Ideal for Clients Who:
1. Aim to operate through CNC systems, reducing dependence on operator skill.
2. Seek consistent, high-quality rolled products.
3. Desire high productivity and increased profitability.
4. Demand exceptional accuracy and quality enhancements.
5. Require handling large plates with a focus on efficiency and safety.
6. Are new to plate rolling and need an easy-to-operate solution.
1. Built with an extremely robust structure, precision-machined using advanced CNC-controlled machines for unparalleled durability.
2. Equipped with two powerful hydraulic motors coupled to high-efficiency planetary gear units, ensuring smooth and reliable rotation of the two central rolls.
3. Features premium hardened rolls that are both toughened and polished for exceptional performance and longevity.
4. Comes with a separate, mobile control desk on wheels, providing flexibility and convenience during operation.
5. Offers hydraulic shoulder opening, all controlled effortlessly from the control desk for enhanced operational efficiency.
6. Allows for hydraulic inclination of lateral rolls directly from the control desk, making conical bending a breeze.
7. Includes advanced numerical control for seamless and automatic production, maximizing productivity.
8. The rolls move on swing guides designed to minimize flat parts, ensuring precise bending results.
9. Versatile in application, it can be used to roll tubes, tube segments, rounded boxes, ovals, and other complex shapes with ease.
10. Rolls rotate on high-resistance, self-aligning bearings for optimal alignment and minimal maintenance.
11. Integrates sophisticated rolls cambering technology to avoid reel and barrel effects, significantly enhancing bending performance and precision.
(1) How long is the service life of your product?
The service life of our rolling machine largely depends on the operator's skills, experience, and daily working hours. With proper maintenance as per our guidelines, the machine can last up to 10 years. However, if the machine operates for 12 hours or more daily, this can significantly impact its longevity.
(2) What are the specific categories of your products?
We offer three main types of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-Bending, and Hydraulic 4-Roller with Pre-Bending.
(3) What are the specifications and styles of existing products?
Our rolling machines come in both light and heavy-duty models, with thicknesses ranging from 6mm to 150mm and widths from 1000mm to 12000mm. We can also manufacture custom machines tailored to special requirements, such as smaller rolling diameters and specific applications like oil pipes, wind towers, and loaders.
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