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Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine, your ultimate solution for automatic sheet metal rolling and bending. This advanced metal roller bender is expertly designed for precision forming of iron, aluminum, and other metals into pipes, tubes, and various shapes. With superior hydraulic power, this machine ensures seamless pressing, forming, and rolling, making it a pivotal tool for any metalworking endeavor.
Introducing our state-of-the-art CNC Hydraulic Plate Roll Bending Machine for Sheet Metal Forming and Rolling. Praised globally for being the fastest, safest, most precise, and user-friendly plate roll in its category, this four-roll plate bending machine is designed for superior performance. Fully hydraulic with pre-bending capabilities, it can handle roll lengths up to 6,000mm and plate thicknesses up to an impressive 150mm.
This Advanced Design Offers the Following Exceptional Benefits:
(1) The plate is introduced horizontally, which contrasts with the tilted entry required for three-roll double pinch machines.
(2) Immediate squaring of the plate against the back roll minimizes the risk of mismatched end conditions, ensuring precision.
(3) Requires operational space on only one side, where the plate is introduced, optimizing floor space usage.
(4) Significantly reduced flat-end due to superior pre-bending capabilities, thanks to the clamping roll that aligns the plate precisely with both top and bottom rolls.
(5) Achieves the fastest can-rolling process, necessitating only one position for each side bending roll.
(6) Entire cylinders can be completed in just one pass (within suitable capacity), including pre-bending edges, thereby enhancing efficiency.
* Eliminates the need to pre-bend both ends before rolling the entire cylinder, unlike traditional 3-roll machines.
* No need for removing, turning, and re-inserting the plate, as required with a 3-roll single pinch setup.
(7) The four-roll machine can be up to 50-80% faster and more productive than any three-roll style.
(8) Ideal for CNC operations, as the plate remains under better control, clamped securely between the top and bottom rolls until the process is complete.
The Four-Roll Design is Recommended for Clients Who:
1. Desire to operate through CNC technology, reducing reliance on operator skills.
2. Seek consistent, high-quality rolled products.
3. Aim for high productivity and increased profit margins.
4. Require precision and quality enhancements in their rolled products.
5. Handle large plates and are concerned with production efficiency or safety reasons.
6. Are new to plate rolling and need the simplest, most user-friendly machine to operate.1. Remarkably robust structure crafted with the precision of CNC-controlled machinery for unparalleled durability and performance.
2. Equipped with two powerful hydraulic motors connected to sophisticated planetary gear systems, ensuring flawless rotation of the two central rolls.
3. Featuring hardened and polished rolls for superior strength and smooth operation.
4. Convenient separate control desk mounted on wheels for ease of use and mobility.
5. Effortless hydraulic opening of the shoulder, controlled seamlessly from the dedicated control desk.
6. Hydraulic lateral roll inclination for precise conical bending, all managed directly from the control desk for user convenience.
7. Advanced numerical control system enabling automatic production for increased efficiency.
8. Rolls move on swing guides designed to minimize flat sections, enhancing the quality of the bend.
9. Versatile machine capable of rolling tubes, tube segments, rounded boxes, ovals, and other custom shapes with exceptional precision.
10. High resistance self-aligning bearings ensure smooth and reliable rolls rotation.
11. Expertly engineered rolls cambering, with variable cambering technology to prevent reel and barrel effects, boosting bending performance and accuracy.
(1) How long is the service life of your product?
The service life of our CNC Hydraulic Plate Roll Bending Machine for Sheet Metal Forming and Rolling largely depends on the skill level and experience of the operator, as well as the daily working hours. With proper maintenance as per our instructions, the machine can last up to 10 years. However, if the machine operates for extended periods, such as 12 hours or more daily, it may affect its longevity.
(2) What are the specific categories of your products?
We specialize in three main types of roll bending machines: Mechanical 3-roller machines, Hydraulic 3-roller machines with pre-bending, and Hydraulic 4-roller machines with pre-bending capabilities.
(3) What are the specifications and styles of existing products?
Our range includes both light and heavy-duty rolling machines with a thickness capacity from 6mm to 150mm and widths ranging from 1000mm to 12000mm. We also offer custom machines tailored to specific customer needs, such as smaller rolling diameters and specialized applications like oil pipes, wind towers, and loader equipment.