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| Type: | Rolling Machine |
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Discover the pinnacle of engineering excellence with our CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art automatic sheet metal roller bender is designed for impeccable precision in bending iron, aluminum, and other metals. Whether you're rolling pipes, tubes, or forming intricate metal shapes, our machine ensures unparalleled accuracy and efficiency. Elevate your metalworking capabilities with a bender that sets the gold standard in hydraulic technology.
Experience an unparalleled level of efficiency with our four-roll plate bending machine, acclaimed globally as the epitome of speed, safety, precision, and ease-of-use across its entire range. This state-of-the-art, fully hydraulic 4-roll bending machine boasts pre-bending capabilities, accommodating rolls up to 6,000mm in length and plate thicknesses of up to 150 mm.
This advanced design offers a myriad of benefits including:
(1) Horizontal plate introduction, eliminating the tilt required by three-roll double pinch machines.
(2) Instantaneous squaring of the plate against the back roll, which significantly minimizes the risk of mismatched end conditions.
(3) Space efficiency, requiring clearance on only one side where the plate is fed into the machine.
(4) Exceptionally reduced flat-end results due to superior pre-bending capabilities, made possible by the clamping roll that aligns the edge precisely with the tangent points of the top and bottom rolls.
(5) Unmatched speed in rolling a can, needing merely one position for each side bending roll.
(6) Capability to complete the entire cylinder in a single pass (within suitable capacity), inclusive of edge pre-bending.
* Eliminates the need for pre-bending both ends before rolling the entire cylinder, a requirement when using a 3-roll machine.
* Avoids the cumbersome process of removing, turning, and re-inserting the plate as necessitated by 3-roll single pinch machines.
(7) Potentially 50-80% faster and more productive compared to any style of three-roll machines.
(8) Exceptionally suited for CNC operations, ensuring superior plate control by clamping between the top and bottom rolls until the part is finished.
The four-roll design is highly recommended for clients who:
1. Seek to operate through CNC, reducing reliance on operator skills.
2. Desire consistent, high-quality rolled products.
3. Aim for heightened productivity and increased profits.
4. Demand exceptional accuracy and quality improvements.
5. Require handling equipment for larger plates and are concerned about production efficiency and safety.
6. Are new to plate rolling and need an easy-to-operate machine.
1. Resiliently engineered with an extremely robust structure, precisely machined using state-of-the-art CNC control machines for unparalleled durability and precision.
2. Equipped with two powerful hydraulic motors seamlessly integrated with planetary gear units, ensuring smooth and efficient rotation of the two central rolls.
3. Features hardened and polished rolls for superior strength and longevity, providing consistent performance in all applications.
4. Includes a separate, mobile control desk, allowing for easy maneuverability and convenient operation wherever needed.
5. Facilitates hydraulic shoulder opening directly from the control desk, enhancing operational convenience and safety.
6. Enables hydraulic inclination of lateral rolls for precision conical bending, effortlessly controlled from the central desk for optimal results.
7. Incorporates advanced numerical control for seamless automatic production, enhancing efficiency and output quality.
8. Designed with roll movements on swing guides to minimize the flat part, ensuring a smooth and consistent roll every time.
9. Versatile in application, capable of rolling tubes, tube segments, rounded boxes, ovals, and various other intricate shapes with precision.
10. Rolls are mounted on high-resistance self-aligning bearings to ensure smooth rotation and extended machine lifespan.
11. Utilizes advanced roll cambering technology, featuring variable cambering to prevent reel and barrel effects, thus enhancing bending performance and precision.
(1) How long is the service life of your product?
The service life of our High-Precision Hydraulic Steel Roller Plate Rolling Machine for Bending depends on several factors, including the skill level and experience of the operator as well as daily working hours. With proper and regular maintenance as per our guidelines, the machine can achieve a lifespan of up to 10 years. However, continuous operation, such as working 12 hours or more each day, may impact the overall lifespan.
(2) What are the specific categories of your products?
We offer three main categories of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with pre-bending capability, and Hydraulic 4-Roller with pre-bending capability.
(3) What are the specifications and styles of existing products?
Our product line includes both light and heavy-type rolling machines with thickness ranges from 6mm to 150mm and widths spanning 1000mm to 12000mm. Additionally, we provide customization options to meet unique customer requirements, such as smaller rolling diameters and specialized applications for industries including oil pipelines, wind towers, and loaders.
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