42CrMo 4 Roll Hydraulic Plate Roller for Metal Sheet Bending and Rolling

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • 42CrMo 4 Roll Hydraulic Plate Roller for Metal Sheet Bending and Rolling
  • 42CrMo 4 Roll Hydraulic Plate Roller for Metal Sheet Bending and Rolling
  • 42CrMo 4 Roll Hydraulic Plate Roller for Metal Sheet Bending and Rolling
  • 42CrMo 4 Roll Hydraulic Plate Roller for Metal Sheet Bending and Rolling
  • 42CrMo 4 Roll Hydraulic Plate Roller for Metal Sheet Bending and Rolling
  • 42CrMo 4 Roll Hydraulic Plate Roller for Metal Sheet Bending and Rolling
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine, an automated marvel for sheet metal rolling and bending. This versatile machine masterfully handles iron, aluminum, pipe, tube, and much more, making it an essential tool for precision forming and pressing. Elevate your production capabilities with our top-tier technology designed for maximum efficiency and unmatched performance.

Product Description
 

This four-roll plate bending roller is acknowledged globally as the fastest, safest, most precise, and user-friendly machine in its category. Featuring a fully hydraulic mechanism and advanced pre-bending capabilities, it can handle roll lengths up to 6,000mm and plate thicknesses up to 150mm with unmatched efficiency.

This Advanced Design Offers the Following Benefits:

(1) Plates are introduced horizontally, unlike the tilted introduction in three-roll double-pinches.

(2) Instant squaring against the back roll minimizes the risk of a mis-matched end condition.

(3) Requires space only on one side of the machine, optimizing workspace utilization.

(4) Superior pre-bending capability markedly reduces flat-end issues by ensuring precise clamping and alignment with the top and bottom rolls.

(5) This machine is the fastest for rolling a can, demanding only one position for each side bending roll.

(6) Complete cylinder formation in a single pass, including edge pre-bending, within suitable capacity parameters.

* No pre-bending of both ends is required before rolling the entire cylinder, unlike with a three-roll machine.

* Eliminates the need to remove, turn, and re-insert the plate, simplifying the process compared to a three-roll single pinch.

(7) The four-roll machine is potentially 50-80% faster and more productive than any three-roll variant.

(8) Ideal for CNC operations, as the plate remains securely clamped between the top and bottom rolls, ensuring better control until completion.

The Four Roll Design Is Recommended For Clients Who:

1. Aim to operate through CNC, reducing dependency on operator skills.

2. Seek consistent, high-quality rolled products.

3. Desire enhanced productivity and increased profits.

4. Require precise accuracy and significant quality improvements.

5. Need handling equipment for larger plates and have concerns about production efficiency or safety.

6. Are new to plate rolling, as it is the most user-friendly machine available.
 
42CrMo 4 Roll Hydraulic Plate Roller for Metal Sheet Bending and Rolling

 
Product Parameters

42CrMo 4 Roll Hydraulic Plate Roller for Metal Sheet Bending and Rolling

 
Packaging & Shipping
 
 
42CrMo 4 Roll Hydraulic Plate Roller for Metal Sheet Bending and Rolling

 
42CrMo 4 Roll Hydraulic Plate Roller for Metal Sheet Bending and Rolling

 
42CrMo 4 Roll Hydraulic Plate Roller for Metal Sheet Bending and Rolling

 
42CrMo 4 Roll Hydraulic Plate Roller for Metal Sheet Bending and Rolling
 
Our Advantages

42CrMo 4 Roll Hydraulic Plate Roller for Metal Sheet Bending and Rolling
Main Features
 

1. Built with an incredibly robust structure, meticulously machined using advanced CNC control machines for unmatched precision.
2. Equipped with two powerful hydraulic motors paired with planetary gear units, ensuring seamless rotation of the central rolls.
3. Featuring hardened and polished rolls for superior durability and performance.
4. Includes a mobile, separate control desk for effortless operation and flexibility.
5. Hydraulic shoulder opening controlled directly from the user-friendly control desk.
6. Enables hydraulic inclination of lateral rolls for precise conical bending, operated straight from the control desk.
7. Advanced numerical control system for automated production, enhancing efficiency and consistency.
8. Innovative roll movements on swing guides significantly reduce flat parts, optimizing the bending process.
9. Versatile in application, perfect for rolling tubes, tube segments, rounded boxes, ovals, and various custom shapes.
10. Rolls rotate on high-resistance, self-aligning bearings for smooth and reliable performance.
11. Expertly designed Rolls Cambering system to prevent reel and barrel effects, boosting bending accuracy and performance.

FAQ
 

(1) How long is the service life of your product?

The service life of our 42CrMo 4 Roll Hydraulic Plate Roller is influenced by the operator's skill, experience, and daily working hours. With standard maintenance as per our instructions, the machine can last up to 10 years. However, extended daily use, such as exceeding 12 hours, can impact its longevity.

(2) What are the specific categories of your products?

We offer three main categories of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Prebending, and Hydraulic 4-Roller with Prebending.

(3) What are the specifications and styles of existing products?

Our product line includes both light and heavy-duty rolling machines with thickness capacities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. We also specialize in custom machines tailored to specific requirements, such as smaller rolling diameters or applications for industries like oil pipelines, wind towers, and loaders.

Rolling Process
 
 
42CrMo 4 Roll Hydraulic Plate Roller for Metal Sheet Bending and Rolling

 
Application
 
(1) Shipyard
Specifically engineered to meet the rigorous demands of shipyard production, our ship plate bending machine offers unmatched bending capacities and exceptional flexibility, making it an indispensable asset for shipbuilding projects.

(2) Wind Tower
Designed to serve the energy industry, this robust roll is capable of handling heavy-duty, thick plates essential for constructing ***s and turbine housings, ensuring durability and precision.

(3) Boilers, pressure vessels, heat exchangers
Our plate bending rolls are meticulously crafted for the design and manufacture of tanks, barrels, and water treatment units, providing reliability and efficiency in every project.

(4) Steel structure
Equipped with state-of-the-art technology, our machinery allows for the seamless manufacturing of steel structures, including bent segments, pipe structures, cones, and domes, ensuring superior quality and precision.
 

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