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| Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine, an automated marvel for sheet metal rolling and bending. This versatile machine masterfully handles iron, aluminum, pipe, tube, and much more, making it an essential tool for precision forming and pressing. Elevate your production capabilities with our top-tier technology designed for maximum efficiency and unmatched performance.
This four-roll plate bending roller is acknowledged globally as the fastest, safest, most precise, and user-friendly machine in its category. Featuring a fully hydraulic mechanism and advanced pre-bending capabilities, it can handle roll lengths up to 6,000mm and plate thicknesses up to 150mm with unmatched efficiency.
This Advanced Design Offers the Following Benefits:
(1) Plates are introduced horizontally, unlike the tilted introduction in three-roll double-pinches.
(2) Instant squaring against the back roll minimizes the risk of a mis-matched end condition.
(3) Requires space only on one side of the machine, optimizing workspace utilization.
(4) Superior pre-bending capability markedly reduces flat-end issues by ensuring precise clamping and alignment with the top and bottom rolls.
(5) This machine is the fastest for rolling a can, demanding only one position for each side bending roll.
(6) Complete cylinder formation in a single pass, including edge pre-bending, within suitable capacity parameters.
* No pre-bending of both ends is required before rolling the entire cylinder, unlike with a three-roll machine.
* Eliminates the need to remove, turn, and re-insert the plate, simplifying the process compared to a three-roll single pinch.
(7) The four-roll machine is potentially 50-80% faster and more productive than any three-roll variant.
(8) Ideal for CNC operations, as the plate remains securely clamped between the top and bottom rolls, ensuring better control until completion.
The Four Roll Design Is Recommended For Clients Who:
1. Aim to operate through CNC, reducing dependency on operator skills.
2. Seek consistent, high-quality rolled products.
3. Desire enhanced productivity and increased profits.
4. Require precise accuracy and significant quality improvements.
5. Need handling equipment for larger plates and have concerns about production efficiency or safety.
6. Are new to plate rolling, as it is the most user-friendly machine available.
1. Built with an incredibly robust structure, meticulously machined using advanced CNC control machines for unmatched precision.
2. Equipped with two powerful hydraulic motors paired with planetary gear units, ensuring seamless rotation of the central rolls.
3. Featuring hardened and polished rolls for superior durability and performance.
4. Includes a mobile, separate control desk for effortless operation and flexibility.
5. Hydraulic shoulder opening controlled directly from the user-friendly control desk.
6. Enables hydraulic inclination of lateral rolls for precise conical bending, operated straight from the control desk.
7. Advanced numerical control system for automated production, enhancing efficiency and consistency.
8. Innovative roll movements on swing guides significantly reduce flat parts, optimizing the bending process.
9. Versatile in application, perfect for rolling tubes, tube segments, rounded boxes, ovals, and various custom shapes.
10. Rolls rotate on high-resistance, self-aligning bearings for smooth and reliable performance.
11. Expertly designed Rolls Cambering system to prevent reel and barrel effects, boosting bending accuracy and performance.
(1) How long is the service life of your product?
The service life of our 42CrMo 4 Roll Hydraulic Plate Roller is influenced by the operator's skill, experience, and daily working hours. With standard maintenance as per our instructions, the machine can last up to 10 years. However, extended daily use, such as exceeding 12 hours, can impact its longevity.
(2) What are the specific categories of your products?
We offer three main categories of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Prebending, and Hydraulic 4-Roller with Prebending.
(3) What are the specifications and styles of existing products?
Our product line includes both light and heavy-duty rolling machines with thickness capacities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. We also specialize in custom machines tailored to specific requirements, such as smaller rolling diameters or applications for industries like oil pipelines, wind towers, and loaders.
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