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Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine - the pinnacle of precision and power. This Automatic Sheet Metal Roller Bender is expertly designed for bending iron, aluminum, and a variety of metals with unmatched accuracy. Ideal for pipe and tube rolling, forming, and pressing, this machine guarantees seamless and efficient operations for all your metalworking needs.
Widely acclaimed across the globe, our four roll plate bending rolls are celebrated for their unparalleled speed, safety, precision, and user-friendliness. This fully hydraulic 4-roll bending machine, equipped with advanced pre-bending capabilities, accommodates rolls up to an impressive length of 6,000mm and handles plate thicknesses reaching up to 150mm.
Experience Unmatched Benefits with Our Advanced Design:
(1) The plate is introduced horizontally, unlike the tilted approach of three roll double pinch systems.
(2) Instant squaring of the plate against the back roll, significantly reducing the risk of mismatched end conditions.
(3) Requires operational space only on one side of the machine, optimizing your workspace.
(4) Significantly reduced flat-end sections due to superior pre-bending, as the clamping roll precisely aligns the edge with the top and bottom rolls.
(5) Unmatched speed for rolling a can, needing just one position for each side bending roll.
(6) Complete cylinder formation in a single pass, including edge pre-bending, within suitable capacity limits.
* Eliminates the need to pre-bend both ends before rolling the entire cylinder, as required by 3 roll systems.
* No need to remove, turn, and re-insert the plate, as necessitated by 3 roll single pinch systems.
(7) Potentially 50-80% faster and more productive than any traditional three roll system.
(8) Ideal for CNC operations, offering enhanced control by clamping the plate between top and bottom rolls until complete.
Who Should Consider Our Four Roll Design:
1. Clients wanting to leverage CNC capabilities with minimal reliance on operator expertise.
2. Those seeking consistently superior quality in rolled products.
3. Clients aiming for high productivity and increased profitability.
4. Customers requiring precise accuracy and quality enhancements.
5. Those needing handling equipment for larger plates, with a focus on production efficiency and safety.
6. New operators in plate rolling, as it is the easiest system to operate.1. Crafted with unmatched precision, our machine boasts an extremely robust structure meticulously machined using state-of-the-art CNC control techniques.
2. Equipped with two high-efficiency hydraulic motors seamlessly coupled to advanced planetary gear units, it ensures exceptional rotation of the two central rolls.
3. Features hardened rolls that are not only toughened but also polished to perfection, ensuring durability and smooth operation.
4. Designed for user convenience, it includes a separate control desk mounted on wheels for unmatched mobility and ease of use.
5. Experience seamless operation with the hydraulic opening of the shoulder, all managed effortlessly from the control desk.
6. Achieve precise conical bending with the hydraulic inclination of lateral rolls, directly controllable from the intuitive control desk interface.
7. Optimize your production flow with numerical control capabilities designed for automatic, efficient, and consistent output.
8. Minimize flat parts with the innovative design featuring movements of rolls on swing guides, enhancing overall product quality.
9. Versatile in application, this machine can effortlessly roll tubes, tube segments, rounded boxes, ovals, and a variety of other shapes.
10. Enjoy reliable performance with rolls rotating on high-resistance, self-aligning bearings that ensure smooth operation.
11. Advanced rolls cambering technology helps avoid the reel and barrel effect, significantly boosting bending performance and precision.
(1) How long is the service life of your product?
The longevity of our 4 Roll Plate Rolls Hydraulic Steel Sheet Metal Rolling Machine Automatic Bender largely depends on the operator's skill level, experience, and daily working hours. With proper maintenance according to our guidelines, its service life can extend up to 10 years. However, continuous operation exceeding 12 hours daily may significantly reduce its service life.
(2) What are the specific categories of your products?
At Nantong Weihua Import & Export Co., Ltd, we offer three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy-duty rolling machines with thickness capacities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we provide customized machines tailored to special requests, such as smaller rolling diameters or specific applications including oil pipes, wind towers, and loaders.