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| Type: | Rolling Machine |
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Introducing our state-of-the-art CNC 4 Roll Hydraulic Steel Plate Bending Machine, the ultimate solution for precision sheet metal bending. This Automatic Sheet Metal Roller Bender is masterfully engineered to handle a wide range of materials, including iron and aluminum. Its advanced design ensures flawless pipe and tube rolling, forming, and pressing, making it an indispensable tool for any metal fabrication shop.
Introducing the pinnacle of plate rolling technology: The Automatic 4 Roll Plate Roller with Forming Rolls for Steel and Aluminum. Recognized globally for its unmatched speed, safety, precision, and user-friendly interface, this fully hydraulic 4-roll bending machine sets the standard. Capable of handling rolls up to 6,000mm in length and plate thicknesses up to 150mm, it is engineered for excellence.
This Advanced Design Offers Unparalleled Benefits Such As:
(1) Plates are introduced horizontally, eliminating the tilt required by traditional three-roll double pinch machines.
(2) Plates are instantly squared against the back roll, drastically reducing the risk of mismatched ends and ensuring superior accuracy.
(3) Requires operational space only on one side of the machine, optimizing floor space and operational efficiency.
(4) Significantly reduced flat-ends due to superior pre-bending, enabled by the clamping roll which accurately positions the plate against the top and bottom rolls.
(5) Speed and efficiency are maximized as each side bending roll requires only one position, making it the fastest machine to roll a can.
(6) The entire cylinder, including pre-bending of the edges, can be completed in a single pass, provided it is within the machine's capacity.
* Eliminates the need for pre-bending both ends before rolling the entire cylinder, unlike traditional 3-roll machines.
* Removes the necessity to remove, turn, and reinsert the plate, as required by 3-roll single pinch machines.
(7) The four-roll design can be up to 50-80% faster and more productive than any style of three-roll machine.
(8) Ideal for CNC operations, as the plate remains under better control, clamped securely between the top and bottom rolls until the part is fully formed.
The Four Roll Design is Recommended for Clients Who:
1. Seek to operate through CNC with less reliance on operator skills.
2. Desire consistent and superior quality in rolled products.
3. Aim for high productivity and increased profitability.
4. Require excellent accuracy and quality improvements.
5. Need handling equipment for larger plates, prioritizing both production efficiency and safety.
6. Are new to plate rolling, as this model is the easiest to operate.
1. Featuring an extremely robust structure, meticulously machined with state-of-the-art CNC control machines.
2. Equipped with dual hydraulic motors seamlessly coupled to planetary gear units, ensuring precise rotation of the two central rolls.
3. Crafted with hardened rolls that possess both durability and a polished finish, guaranteeing longevity and superior performance.
4. Includes a separate, mobile control desk designed for ease of use and operational efficiency.
5. Facilitates easy hydraulic opening of the shoulder, operated directly from the control desk for maximum convenience.
6. Allows hydraulic inclination of the lateral rolls, enabling conical bending directly from the user-friendly control desk.
7. Advanced numerical control capabilities ensure seamless, automatic production processes.
8. Innovative movements of rolls on swing guides effectively minimize the flat part, enhancing precision.
9. Versatile in application, it can be used to roll tubes, tube segments, rounded boxes, ovals, or various other shapes with exceptional accuracy.
10. Rolls rotation operates on high resistance, self-aligning bearings, offering stability and durability.
11. Features intricate Rolls Cambering technology, with variable cambering to prevent reel and barrel effects, thus enhancing bending performance and precision.
(1) How long is the service life of your product?
The service life of our Automatic 4 Roll Plate Roller with Forming Rolls for Steel and Aluminum greatly depends on the skills, experience, and daily working hours of the operator. With proper maintenance according to our guidelines, the machine can last up to 10 years. However, prolonged daily operation, such as 12 or more hours, can significantly affect its service life.
(2) What are the specific categories of your products?
We offer three main types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Prebending, and Hydraulic 4 Roller with Prebending. Each of these is designed to meet different industrial needs and applications.
(3) What are the specifications and styles of existing products?
Our product range includes light and heavy-duty rolling machines, with thickness capacities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we can customize machines to meet specific customer requirements, such as smaller rolling diameters or specialized applications like oil pipes, wind towers, and loaders.
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