CNC Pipe Tube Bending Hydraulic Plate Bending Machine for Metal Gear Blanks

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • CNC Pipe Tube Bending Hydraulic Plate Bending Machine for Metal Gear Blanks
  • CNC Pipe Tube Bending Hydraulic Plate Bending Machine for Metal Gear Blanks
  • CNC Pipe Tube Bending Hydraulic Plate Bending Machine for Metal Gear Blanks
  • CNC Pipe Tube Bending Hydraulic Plate Bending Machine for Metal Gear Blanks
  • CNC Pipe Tube Bending Hydraulic Plate Bending Machine for Metal Gear Blanks
  • CNC Pipe Tube Bending Hydraulic Plate Bending Machine for Metal Gear Blanks
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Experience unparalleled precision with the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This Automatic Sheet Metal Roller Bender is expertly designed to handle Iron, Aluminum, and various metals. Effortlessly bend and roll pipes and tubes with our state-of-the-art Rolling Forming Pressing Machine, ensuring top-notch performance and reliability for all your metalworking needs.

Product Description
 

Experience the pinnacle of precision and efficiency with our four-roll plate bending machine, globally acclaimed as the fastest, safest, and easiest to operate. This fully hydraulic marvel features pre-bending capabilities, accommodates rolls up to 6,000mm in length, and handles plate thicknesses up to 150mm with effortless precision.

This Advanced Design Offers Unmatched Benefits Including:

(1) Plates are introduced horizontally, eliminating the need for tilting as required by traditional three-roll double pinch machines.

(2) Instant plate squaring against the back roll minimizes the risk of mismatched end conditions, ensuring flawless results every time.

(3) Requires operational space on only one side, streamlining your workshop layout.

(4) Enhanced pre-bending capabilities dramatically reduce the flat-end, allowing the clamping roll to precisely align the plate's edge with the top and bottom rolls.

(5) Unparalleled speed in rolling cans, requiring just one position for each side bending roll, significantly boosting your productivity.

(6) Complete cylinders in a single pass, including edge pre-bending, within the machine's capacity, saving you time and resources.

* Eliminate the need for pre-bending both ends before rolling the entire cylinder, a requirement with conventional three-roll systems.

* Avoid the cumbersome process of removing, turning, and re-inserting plates, typical of three-roll single pinch machines.

(7) Achieve 50-80% faster and more productive operations compared to any three-roll style machine.

(8) Optimized for CNC operations, providing superior control as plates are securely clamped between the top and bottom rolls until completion.

The Four Roll Design Is Ideal For Clients Who:

1. Seek to maximize CNC operations with minimal reliance on operator skills.

2. Desire consistent and superior quality rolled products.

3. Aim for high productivity and increased profitability.

4. Demand precise accuracy and significant quality improvements.

5. Require handling of larger plates with a focus on production efficiency and safety.

6. Are new to plate rolling and need the easiest, most intuitive plate roll to operate.
 
CNC Pipe Tube Bending Hydraulic Plate Bending Machine for Metal Gear Blanks

 
Product Parameters

CNC Pipe Tube Bending Hydraulic Plate Bending Machine for Metal Gear Blanks

 
Packaging & Shipping
 
 
CNC Pipe Tube Bending Hydraulic Plate Bending Machine for Metal Gear Blanks

 
CNC Pipe Tube Bending Hydraulic Plate Bending Machine for Metal Gear Blanks

 
CNC Pipe Tube Bending Hydraulic Plate Bending Machine for Metal Gear Blanks

 
CNC Pipe Tube Bending Hydraulic Plate Bending Machine for Metal Gear Blanks
 
Our Advantages

CNC Pipe Tube Bending Hydraulic Plate Bending Machine for Metal Gear Blanks
Main Features
 

1. Exceptionally robust structure precision-crafted with advanced CNC control machinery, ensuring durability and high performance.
2. Equipped with dual hydraulic motors connected to planetary gear units, facilitating the seamless rotation of the two central rolls.
3. Features hardened rolls, which are both hardened and polished for superior durability and smooth operation.
4. Comes with a separate, mobile control desk, providing flexibility and ease of use.
5. Hydraulic shoulder opening controlled effortlessly via the control desk, enhancing operational convenience.
6. Conical bending made easy with the hydraulic inclination of lateral rolls, all controlled directly from the control desk.
7. Includes numerical control for precise, automated production, ensuring consistent quality and efficiency.
8. Roll movements on swing guides designed to minimize flat sections, delivering superior bend quality.
9. Versatile application: perfectly suited for rolling tubes, tube segments, rounded boxes, ovals, and various other shapes.
10. Rolls rotate on high-resistance, self-aligning bearings, ensuring long-term reliability and smooth operation.
11. Advanced Rolls Cambering: Expertly engineered variable cambering to prevent reel and barrel effects, significantly boosting bending precision and performance.

FAQ
 

(1) How long is the service life of your product?

The service life of our CNC Pipe Tube Bending Hydraulic Plate Bending Machine for Metal largely depends on the operator's skills, experience, and daily working hours. With regular maintenance according to our guidelines, the machine's lifespan can reach up to 10 years. However, if the machine is operated for 12 hours or more daily, this will significantly affect its longevity.

(2) What are the specific categories of your products?

We primarily offer three types of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-bending, and Hydraulic 4-Roller with Pre-bending.

(3) What are the specifications and styles of existing products?

Our versatile range includes both light and heavy types of rolling machines, with thickness capacities from 6mm to 150mm and widths ranging from 1000mm to 12000mm. Additionally, we cater to special customer requests, producing customized machines for applications such as oil pipes, wind towers, loaders, and more. We can also create machines with smaller rolling diameters for specialized needs.

Rolling Process
 
 
CNC Pipe Tube Bending Hydraulic Plate Bending Machine for Metal Gear Blanks

 
Application
 
(1) Shipyard
The ship plate bending machine is meticulously crafted to meet the rigorous demands of shipyard production. It boasts high bending capacities and exceptional flexibility, making it an indispensable asset for shipbuilders.

(2) Wind Tower
To cater to the energy industry, our machine expertly rolls heavy-duty, thick plates, facilitating the construction of robust nuclear reactors and turbine housings.

(3) Boilers, pressure vessels, heat exchangers
Ideal for designing and manufacturing plate bending rolls, this versatile machine is perfect for creating tanks, barrels, and water treatment units.

(4)Steel structure
With the right equipment, you can effortlessly manufacture intricate steel structures, including bent segments, pipe structures, cones, and domes, ensuring unparalleled precision and quality.
 

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