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Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine! This state-of-the-art, automatic sheet metal roller bender is engineered to perfection for bending iron and aluminum with unparalleled precision. Designed for versatility, our machine effortlessly handles pipe, tube rolling, and forming, making it an indispensable tool for any metalworking shop.
Our cutting-edge Automatic 4 Roll Hydraulic Plate Roller Bending Machine for Iron and Aluminum is globally acclaimed as the epitome of speed, safety, precision, and user-friendliness across all ranges. This state-of-the-art, fully hydraulic machine features unparalleled pre-bending capabilities. It boasts roll lengths of up to 6,000mm and plate thicknesses reaching an impressive 150mm.
This Advanced Design Boasts the Following Exceptional Benefits:
(1) The plate is introduced horizontally, in contrast to the tilted orientation seen in three roll double pinch machines.
(2) The plate is squared instantly against the back roll, significantly reducing the risk of mis-matched end conditions.
(3) Requires operational space on only one side of the machine, where the plate is introduced.
(4) Greatly reduces flat-end issues due to superior pre-bending, made possible by the clamping roll that precisely aligns with the tangent points of the top and bottom rolls.
(5) It is the fastest machine for rolling a can, necessitating only one position for each side bending roll.
(6) The entire cylinder can be completed in just one pass, within suitable capacity, including edge pre-bending.
* Eliminates the need to pre-bend both ends before commencing the rolling of the entire cylinder, as required by 3-roll machines.
* No need to remove, turn, and re-insert the plate, a step mandatory in 3-roll single pinch machines.
(7) The four-roll system is potentially 50-80% faster and more productive than any three-roll style.
(8) The most optimal choice for CNC operations, ensuring better control as the plate is clamped between the top and bottom rolls until completion.
The Four Roll Design is Perfect for Clients Who:
1. Desire to operate through CNC, minimizing reliance on operator skills.
2. Seek consistent, high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Require high accuracy and quality improvements.
5. Need handling equipment for larger plates, with a focus on production efficiency and safety.
6. Are new to plate rolling, as it is the most user-friendly plate roll to operate.1. Engineered with an extremely robust structure, crafted with precision CNC control machines for unmatched durability and performance.
2. Equipped with two powerful hydraulic motors coupled to advanced planetary gear units, ensuring seamless rotation of the two central rolls.
3. Features hardened rolls that are both durable and polished for exceptional longevity and performance.
4. Comes with a separate, mobile control desk, offering flexibility and ease of operation.
5. Facilitates hydraulic opening of the shoulder, effortlessly controlled from the desk.
6. Enables hydraulic inclination of lateral rolls for precise conical bending, all managed directly from the control desk.
7. Integrated numerical control system for fully automated production, enhancing efficiency and accuracy.
8. Incorporates movements of rolls on swing guides to minimize flat parts, ensuring a smooth roll every time.
9. Versatile in application, it can roll tubes, tube segments, rounded boxes, ovals, and a variety of other shapes with ease.
10. Rolls rotate on high-resistance, self-aligning bearings, guaranteeing consistent and reliable performance.
11. Advanced Rolls Cambering technology to counteract reel and barrel effects, enhancing bending performance and precision.
(1) How long is the service life of your product?
The service life of our product depends significantly on the operator's skills, experience, and daily working hours. With proper maintenance as per the instructions, the rolling machine can last up to 10 years. However, prolonged daily operation-such as working 12 hours or more-can affect its longevity.
(2) What are the specific categories of your products?
We offer three main types of roll bending machines: Mechanical 3-roller, Hydraulic 3-roller with pre-bending, and Hydraulic 4-roller with pre-bending.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy types of rolling machines. They are available in thicknesses ranging from 6mm to 150mm and widths from 1000mm to 12000mm. We also tailor-make machines based on customer requests, such as those requiring a smaller rolling diameter or for specialized applications like oil pipes, wind towers, and loaders.