Automatic 4 Roll Hydraulic Plate Roller Bending Machine for Iron and Aluminum Heavy Plate Fabrications

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • Automatic 4 Roll Hydraulic Plate Roller Bending Machine for Iron and Aluminum Heavy Plate Fabrications
  • Automatic 4 Roll Hydraulic Plate Roller Bending Machine for Iron and Aluminum Heavy Plate Fabrications
  • Automatic 4 Roll Hydraulic Plate Roller Bending Machine for Iron and Aluminum Heavy Plate Fabrications
  • Automatic 4 Roll Hydraulic Plate Roller Bending Machine for Iron and Aluminum Heavy Plate Fabrications
  • Automatic 4 Roll Hydraulic Plate Roller Bending Machine for Iron and Aluminum Heavy Plate Fabrications
  • Automatic 4 Roll Hydraulic Plate Roller Bending Machine for Iron and Aluminum Heavy Plate Fabrications
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine! This state-of-the-art, automatic sheet metal roller bender is engineered to perfection for bending iron and aluminum with unparalleled precision. Designed for versatility, our machine effortlessly handles pipe, tube rolling, and forming, making it an indispensable tool for any metalworking shop.

Product Description
 

Our cutting-edge Automatic 4 Roll Hydraulic Plate Roller Bending Machine for Iron and Aluminum is globally acclaimed as the epitome of speed, safety, precision, and user-friendliness across all ranges. This state-of-the-art, fully hydraulic machine features unparalleled pre-bending capabilities. It boasts roll lengths of up to 6,000mm and plate thicknesses reaching an impressive 150mm.

This Advanced Design Boasts the Following Exceptional Benefits:

(1) The plate is introduced horizontally, in contrast to the tilted orientation seen in three roll double pinch machines.

(2) The plate is squared instantly against the back roll, significantly reducing the risk of mis-matched end conditions.

(3) Requires operational space on only one side of the machine, where the plate is introduced.

(4) Greatly reduces flat-end issues due to superior pre-bending, made possible by the clamping roll that precisely aligns with the tangent points of the top and bottom rolls.

(5) It is the fastest machine for rolling a can, necessitating only one position for each side bending roll.

(6) The entire cylinder can be completed in just one pass, within suitable capacity, including edge pre-bending.

* Eliminates the need to pre-bend both ends before commencing the rolling of the entire cylinder, as required by 3-roll machines.

* No need to remove, turn, and re-insert the plate, a step mandatory in 3-roll single pinch machines.

(7) The four-roll system is potentially 50-80% faster and more productive than any three-roll style.

(8) The most optimal choice for CNC operations, ensuring better control as the plate is clamped between the top and bottom rolls until completion.

The Four Roll Design is Perfect for Clients Who:

1. Desire to operate through CNC, minimizing reliance on operator skills.

2. Seek consistent, high-quality rolled products.

3. Aim for high productivity and increased profitability.

4. Require high accuracy and quality improvements.

5. Need handling equipment for larger plates, with a focus on production efficiency and safety.

6. Are new to plate rolling, as it is the most user-friendly plate roll to operate.
 
Automatic 4 Roll Hydraulic Plate Roller Bending Machine for Iron and Aluminum Heavy Plate Fabrications

 
Product Parameters

Automatic 4 Roll Hydraulic Plate Roller Bending Machine for Iron and Aluminum Heavy Plate Fabrications

 
Packaging & Shipping
 
 
Automatic 4 Roll Hydraulic Plate Roller Bending Machine for Iron and Aluminum Heavy Plate Fabrications

 
Automatic 4 Roll Hydraulic Plate Roller Bending Machine for Iron and Aluminum Heavy Plate Fabrications

 
Automatic 4 Roll Hydraulic Plate Roller Bending Machine for Iron and Aluminum Heavy Plate Fabrications

 
Automatic 4 Roll Hydraulic Plate Roller Bending Machine for Iron and Aluminum Heavy Plate Fabrications
 
Our Advantages

Automatic 4 Roll Hydraulic Plate Roller Bending Machine for Iron and Aluminum Heavy Plate Fabrications
Main Features
 

1. Engineered with an extremely robust structure, crafted with precision CNC control machines for unmatched durability and performance.
2. Equipped with two powerful hydraulic motors coupled to advanced planetary gear units, ensuring seamless rotation of the two central rolls.
3. Features hardened rolls that are both durable and polished for exceptional longevity and performance.
4. Comes with a separate, mobile control desk, offering flexibility and ease of operation.
5. Facilitates hydraulic opening of the shoulder, effortlessly controlled from the desk.
6. Enables hydraulic inclination of lateral rolls for precise conical bending, all managed directly from the control desk.
7. Integrated numerical control system for fully automated production, enhancing efficiency and accuracy.
8. Incorporates movements of rolls on swing guides to minimize flat parts, ensuring a smooth roll every time.
9. Versatile in application, it can roll tubes, tube segments, rounded boxes, ovals, and a variety of other shapes with ease.
10. Rolls rotate on high-resistance, self-aligning bearings, guaranteeing consistent and reliable performance.
11. Advanced Rolls Cambering technology to counteract reel and barrel effects, enhancing bending performance and precision.

FAQ
 

(1) How long is the service life of your product?

The service life of our product depends significantly on the operator's skills, experience, and daily working hours. With proper maintenance as per the instructions, the rolling machine can last up to 10 years. However, prolonged daily operation-such as working 12 hours or more-can affect its longevity.

(2) What are the specific categories of your products?

We offer three main types of roll bending machines: Mechanical 3-roller, Hydraulic 3-roller with pre-bending, and Hydraulic 4-roller with pre-bending.

(3) What are the specifications and styles of existing products?

Our product range includes both light and heavy types of rolling machines. They are available in thicknesses ranging from 6mm to 150mm and widths from 1000mm to 12000mm. We also tailor-make machines based on customer requests, such as those requiring a smaller rolling diameter or for specialized applications like oil pipes, wind towers, and loaders.

Rolling Process
 
 
Automatic 4 Roll Hydraulic Plate Roller Bending Machine for Iron and Aluminum Heavy Plate Fabrications

 
Application
 
(1) Shipyard
The ship plate bending machine has been crafted with the unique requirements of shipyard production in mind. It delivers exceptional bending capacities coupled with remarkable flexibility, making it an indispensable tool for maritime construction.

(2) Wind Tower
Catering to the energy industry, this machine rolls heavy-duty, thick plates essential for constructing nuclear reactors and turbine housings, ensuring durability and precision.

(3) Boilers, Pressure Vessels, Heat Exchangers
Ideal for designing plate bending rolls, this machine excels in the manufacture of tanks, barrels, and water treatment units, offering unparalleled efficiency and accuracy.

(4)Steel Structure
With the right equipment, you can effortlessly manufacture intricate steel structures such as bent segments, pipe structures, cones, and domes, expanding your production capabilities and versatility.
 

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