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| Type: | Rolling Machine |
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Elevate your metalworking capabilities with our CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art automatic sheet metal roller bender is meticulously engineered to handle iron, aluminum, pipe, and tube with precision and ease. Experience unparalleled performance in rolling, forming, and pressing with our advanced bending rolls, designed to meet the highest standards of reliability and efficiency.
Introducing our globally acclaimed Heavy-Duty 4 Roll Hydraulic Plate Rolling Machine for Steel and Iron Sheets-recognized for its unmatched speed, safety, precision, and user-friendliness across all ranges. This state-of-the-art machine features full hydraulic operation with pre-bending capabilities. It supports roll lengths up to 6,000 mm and plate thicknesses up to 150 mm, ensuring superior performance and flexibility.
This Advanced Design Offers the Following Exceptional Benefits:
(1) The plate is introduced horizontally, unlike the tilted entry typical of three roll double pinch machines.
(2) The plate is instantly squared against the back roll, significantly reducing the risk of mismatched ends.
(3) Requires space only on one side of the machine, where the plate is introduced, optimizing workspace efficiency.
(4) The clamping roll allows for precise edge handling, greatly reducing flat-ends due to enhanced pre-bending.
(5) This machine is the fastest in rolling a can, requiring only one position for each side bending roll.
(6) The entire cylinder can be completed in a single pass, including edge pre-bending, within its capacity.
* Eliminates the need to pre-bend both ends before rolling the cylinder, a necessity with 3-roll machines.
* No need to remove, turn, and re-insert the plate, unlike the 3-roll single pinch method.
(7) This four-roll machine can be up to 50-80% faster and more productive than any three-roll counterparts.
(8) Ideally suited for CNC operations, as the plate remains under optimal control, clamped between the top and bottom rolls until the part is completed with precision.
The Four Roll Design is Recommended for Clients Who:
1. Desire to operate through CNC with minimal dependence on operator skills.
2. Seek consistent, high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Require enhanced accuracy and quality improvements.
5. Need to handle larger plates with additional safety and production considerations.
6. Are new to plate rolling, as it is the easiest machine to operate in this category.
1. Exceptionally robust structure meticulously machined with state-of-the-art CNC control systems, ensuring unparalleled durability and precision.
2. Dual hydraulic motors seamlessly integrated with planetary gear units to drive the rotation of the two central rolls, delivering unmatched power and efficiency.
3. Premium quality rolls: Hardened, polished, and engineered to perfection for superior performance and longevity.
4. Ergonomically designed, separate control desk mounted on wheels for effortless mobility and operational convenience.
5. Advanced hydraulic shoulder opening mechanism, easily controllable via the user-friendly control desk.
6. Precision hydraulic inclination of lateral rolls for seamless conical bending, all managed directly from the intuitive control desk.
7. Cutting-edge numerical control system for streamlined, automatic production processes, enhancing productivity.
8. Innovative roll movements on swing guides to minimize flat sections, ensuring superior bending outcomes.
9. Versatile application: Ideal for rolling tubes, tube segments, rounded boxes, ovals, and an array of other shapes with precision.
10. Rolls rotate on high-resistance, self-aligning bearings, guaranteeing smooth operation and reduced maintenance.
11. Expertly engineered Rolls Cambering: Variable cambering technology to eliminate reel and barrel effects, significantly boosting bending performance and precision.
(1) How long is the service life of your product?
The service life of our Heavy-Duty 4 Roll Hydraulic Plate Rolling Machine can extend up to a decade with proper maintenance. However, it largely depends on the skill and experience of the operators, as well as the daily working hours. Regular maintenance according to our instructions is crucial. Excessive working hours, like 12-hour shifts, may shorten the machine's lifespan.
(2) What are the specific categories of your products?
Our product range includes three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.
(3) What are the specifications and styles of existing products?
We offer both light and heavy-duty rolling machines. Our machines can handle thicknesses ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we cater to special requests, producing machines for specific needs such as smaller rolling diameters and specialized applications like oil pipes, wind towers, and loaders.
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