Automatic Plate Roll Machine for Sheet Metal Bending and Rolling Processes

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • Automatic Plate Roll Machine for Sheet Metal Bending and Rolling Processes
  • Automatic Plate Roll Machine for Sheet Metal Bending and Rolling Processes
  • Automatic Plate Roll Machine for Sheet Metal Bending and Rolling Processes
  • Automatic Plate Roll Machine for Sheet Metal Bending and Rolling Processes
  • Automatic Plate Roll Machine for Sheet Metal Bending and Rolling Processes
  • Automatic Plate Roll Machine for Sheet Metal Bending and Rolling Processes
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Elevate your manufacturing efficiency with the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art Automatic Sheet Metal Roller Bender seamlessly handles intricate Iron and Aluminum bending tasks with unparalleled precision. Perfect for Pipe and Tube Rolling, this versatile machine also excels in forming and pressing sheet metals, making it an indispensable asset for your metalworking operations.

Product Description
 

Experience unparalleled efficiency with our world-renowned Automatic Plate Roll Machine, celebrated as the fastest, safest, and most precise plate roller available. This fully hydraulic 4-roll bending machine with pre-bending capabilities can handle rolls up to 6,000 mm in length and plate thicknesses of up to 150 mm.

This advanced design offers an array of exceptional benefits:

(1) Plates are introduced horizontally, eliminating the need for the tilting seen in three-roll double pinch systems.

(2) Instant plate squaring against the back roll minimizes the risk of mis-matched end conditions.

(3) Requires space only on one side of the machine for plate introduction, optimizing your workspace.

(4) Significantly reduced flat-end due to superior pre-bending, with the clamping roll perfectly aligning edges to the top and bottom rolls.

(5) The fastest machine available for can rolling, requiring just one position for each side bending roll.

(6) Complete an entire cylinder, including edge pre-bending, in a single pass within its capacity.

* No need for pre-bending both ends before rolling the entire cylinder, unlike 3-roll machines.

* Eliminate the need for plate removal, turning, and re-insertion, as required with 3-roll single pinch systems.

(7) Achieve productivity increases of 50-80% over any three-roll style machine.

(8) Ideally suited for CNC operations, offering superior plate control by clamping between the top and bottom rolls until the process is complete.

The Four Roll Design is perfect for clients who:

1. Prefer CNC operations, reducing reliance on operator expertise.

2. Seek consistent, high-quality rolled products.

3. Aim for high productivity and maximized profits.

4. Require precision and quality enhancements.

5. Need handling equipment for larger plates and prioritize production efficiency and safety.

6. Are new to plate rolling and need the easiest machine to operate.
 
Automatic Plate Roll Machine for Sheet Metal Bending and Rolling Processes

 
Product Parameters

Automatic Plate Roll Machine for Sheet Metal Bending and Rolling Processes

 
Packaging & Shipping
 
 
Automatic Plate Roll Machine for Sheet Metal Bending and Rolling Processes

 
Automatic Plate Roll Machine for Sheet Metal Bending and Rolling Processes

 
Automatic Plate Roll Machine for Sheet Metal Bending and Rolling Processes

 
Automatic Plate Roll Machine for Sheet Metal Bending and Rolling Processes
 
Our Advantages

Automatic Plate Roll Machine for Sheet Metal Bending and Rolling Processes
Main Features
 

1. Precision-built, ultra-durable structure meticulously crafted using CNC control machines.
2. Dual hydraulic motors paired with planetary gear units to power the rotation of the two central rolls seamlessly.
3. Rolls are hardened and polished to ensure longevity and superior performance.
4. Convenient, mobile control desk for operational flexibility.
5. Effortless hydraulic shoulder opening managed directly from the control desk.
6. Hydraulic lateral roll inclination for precise conical bending, fully controllable from the control desk.
7. Advanced numerical control system for streamlined automatic production.
8. Swing guide roll movements designed to minimize flat sections and enhance bending efficiency.
9. Versatile roll capabilities: ideal for creating tubes, tube segments, rounded boxes, ovals, and an array of other shapes.
10. Roll rotation supported by high-resistance self-aligning bearings for smooth operation.
11. Expertise in roll cambering to prevent reel and barrel effects, thereby boosting bending performance and precision.

FAQ
 

(1) How long is the service life of your product?

The service life of our Automatic Plate Roll Machine greatly depends on the skill and experience of the operator, as well as the daily operational hours. With proper maintenance as per our guidelines, the machine can last up to 10 years. However, extensive daily usage, such as working 12 hours or more, can affect its longevity.

(2) What are the specific categories of your products?

We offer three main types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-Bending, and Hydraulic 4 Roller with Pre-Bending.

(3) What are the specifications and styles of existing products?

Our roll bending machines come in both light and heavy types, accommodating thicknesses from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we can customize machines to meet specific customer requirements, such as smaller rolling diameters, and specialized applications like oil pipes, wind towers, and loaders.

Rolling Process
 
 
Automatic Plate Roll Machine for Sheet Metal Bending and Rolling Processes

 
Application
 
(1) Shipyard
Our Automatic Plate Roll Machine is meticulously engineered to meet the rigorous demands of shipyard production. This ensures unparalleled bending capacities combined with exceptional flexibility.

(2) Wind Tower
Catering to the energy industry, our machine excels in rolling heavy-duty, thick plates essential for constructing ***s and turbine housings.

(3) Boilers, Pressure Vessels, Heat Exchangers
Designed for precision, our plate bending rolls are ideal for manufacturing tanks, barrels, and sophisticated water treatment units.

(4)Steel Structure
Leverage our advanced equipment to manufacture intricate steel structures, including bent segments, pipe structures, cones, domes, and more.
 

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