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| Type: | Rolling Machine |
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Experience unmatched precision and efficiency with the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This automatic sheet metal roller bender is designed for impeccable iron and aluminum bending, effortlessly handling pipe and tube rolling. Perfect for forming and pressing, it stands as a testament to advanced engineering and reliability, ensuring your projects are executed with the highest level of craftsmanship.
Our Hydraulic Pipe Tube Bending Roll Bending Machine with 4 Rolls is globally acclaimed as the pinnacle of speed, safety, precision, and user-friendliness in plate rolling. This fully hydraulic marvel features pre-bending capabilities, accommodating roll lengths up to an impressive 6,000mm and plate thicknesses up to a substantial 150mm.
Revolutionary Design Benefits Include:
(1) Plates are introduced horizontally, avoiding the tilt required by three roll double pinch systems.
(2) Instant plate squaring against the back roll minimizes the risk of mismatched end conditions.
(3) Requires operational space on only one side, optimizing your workspace efficiently.
(4) Significantly reduced flat ends, thanks to superior pre-bending, as the clamping roll expertly positions the edge to the exact tangent points of the top and bottom rolls.
(5) This machine is the fastest in its category, needing just one setting per side bending roll to roll a can.
(6) Complete cylinders in a single pass, including precise pre-bending of the edges (within suitable capacity).
* No pre-bending of both ends is required before rolling the entire cylinder, unlike 3-roll machines.
* Avoids the cumbersome process of removing, turning, and re-inserting the plate as needed in 3-roll single pinch machines.
(7) Outpaces other styles by being 50-80% faster and significantly more productive than any three roll system.
(8) Ideal for CNC operations, ensuring better control and precision as the plate is securely clamped between the top and bottom rolls until completion.
The Four Roll Design is Perfect for Clients Who:
1. Aspire for seamless CNC operations with reduced dependency on operator expertise.
2. Seek consistent, high-quality rolled products.
3. Aim for maximum productivity and increased profitability.
4. Demand superior accuracy and quality enhancements.
5. Require handling large plates with concerns for production efficiency and safety.
6. Are new to plate rolling and need the easiest, most user-friendly plate roll available.
1. Crafted with an exceptionally robust structure, machined to precision using state-of-the-art CNC control machines.
2. Equipped with two powerful hydraulic motors, intricately coupled to planetary gear units that ensure the seamless rotation of the two central rolls.
3. Outfitted with hardened rolls that are both hardened and polished, ensuring durability and a flawless finish.
4. Features a separate control desk mounted on wheels for ease of maneuverability and operational convenience.
5. Facilitates hydraulic opening of the shoulder, controllable directly from the control desk for enhanced operational efficiency.
6. The lateral rolls can be hydraulically inclined for conical bending, directly controlled from the control desk, providing versatility in bending operations.
7. Integrated numerical control for automated production processes, ensuring precision and consistency in every operation.
8. The rolls operate on swing guides to minimize flat parts, enhancing the overall quality of the bending process.
9. Versatile in application, this machine can adeptly roll tubes, tube segments, rounded boxes, ovals, or various other shapes with precision.
10. Rolls rotate on high-resistance, self-aligning bearings, ensuring smooth and reliable operation.
11. Innovative Rolls Cambering technology: engineered with variable cambering to eliminate reel and barrel effects, thereby significantly augmenting bending performance and precision.
(1) How long is the service life of your product?
The service life of our Hydraulic Pipe Tube Bending Roll Bending Machine with 4 Rolls largely depends on the operator's skill, experience, and daily working hours. With proper maintenance as per our guidelines, the machine can last up to 10 years. However, if the machine is operated for extended periods, such as 12 hours or more each day, this will naturally impact its longevity.
(2) What are the specific categories of your products?
We proudly offer three primary categories of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-Bending, and Hydraulic 4-Roller with Pre-Bending.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy-duty rolling machines. They can handle material thicknesses from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we cater to custom requirements, such as smaller rolling diameters and special applications like oil pipes, wind towers, and loaders.
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