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| Type: | Rolling Machine |
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Experience unparalleled precision and efficiency with the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art Automatic Sheet Metal Roller Bender is designed to handle a wide array of materials, including iron and aluminum. Its advanced features enable seamless bending, rolling, and forming of pipes and tubes, making it an indispensable tool for any metalworking facility.
Experience the pinnacle of engineering with our Automatic Steel Plate Bending Machine, featuring a state-of-the-art 4 Roll Hydraulic System. Renowned globally, this machine epitomizes speed, safety, precision, and user-friendliness across its entire range. Fully hydraulic with pre-bending capabilities, it accommodates roll lengths up to 6,000mm and plate thicknesses up to an impressive 150mm.
This advanced design offers the following unparalleled benefits:
(1) Plates are introduced horizontally, unlike the tilted approach seen in three-roll double pinch machines.
(2) Immediate squaring of the plate against the back roll minimizes the risk of mismatched end conditions.
(3) Only requires space on one side of the machine for plate introduction, optimizing workspace.
(4) Achieve significantly reduced flat-ends due to superior pre-bending, as the clamping roll precisely positions the edge at the tangent points of the top and bottom rolls.
(5) Roll a can faster than ever, needing only one position for each side bending roll.
(6) Complete the entire cylinder in a single pass (within capacity), including edge pre-bending.
* No need for pre-bending both ends before rolling the entire cylinder, a necessity with three-roll machines.
* Eliminate the cumbersome process of removing, turning, and reinserting the plate, as required in three-roll single-pinch machines.
(7) Potentially 50-80% faster and more productive than any three-roll machine design.
(8) Ideally suited for CNC operations, offering superior plate control by clamping between top and bottom rolls until the job is complete.
The four-roll design is highly recommended for clients who:
1. Aim to utilize CNC operations with minimal dependence on operator expertise.
2. Seek consistent, high-quality rolled products.
3. Pursue enhanced productivity and profitability.
4. Demand exceptional accuracy and quality improvements.
5. Require handling equipment for larger plates, with a focus on production efficiency and safety.
6. Are newcomers to plate rolling, as this is the easiest machine to operate in its category.
1. Built with an exceptionally robust structure, precisely crafted using CNC control machinery for unparalleled durability.
2. Equipped with two hydraulic motors connected to planetary gear units, ensuring efficient rotation of the central rolls for seamless operation.
3. Featuring hardened rolls that are both polished and fortified, offering exceptional longevity and precision.
4. Includes a separate control desk mounted on wheels, providing convenient and flexible operation control.
5. Hydraulic opening of the shoulder, effortlessly managed through the control desk for enhanced operational efficiency.
6. Facilitates hydraulic inclination of lateral rolls for precise conical bending, directly operable from the control desk.
7. Integrated numerical control system for automatic production, ensuring consistent and high-quality output.
8. Roll movements on swing guides significantly reduce flat parts, enhancing the bending accuracy.
9. Versatile in application, capable of rolling tubes, tube segments, rounded boxes, ovals, and various other shapes with precision.
10. Rolls rotation is supported by high-resistance, self-aligning bearings for smooth and reliable performance.
11. Advanced Rolls Cambering technology: expertly calibrated to prevent reel and barrel effects, thereby boosting bending performance and precision.
(1) How long is the service life of your product?
The longevity of our Automatic Steel Plate Bending Machine with 4 Roll Hydraulic System largely depends on the operator's skillset, experience, and the daily operational hours. With regular maintenance, as per our guidelines, the machine can last up to an impressive 10 years. However, continuous use beyond 12 hours a day may reduce its lifespan.
(2) What are the specific categories of your products?
We specialize in three primary types of roll bending machines: Mechanical 3-roller systems, Hydraulic 3-roller systems with pre-bending capabilities, and Hydraulic 4-roller systems with pre-bending features.
(3) What are the specifications and styles of existing products?
Our diverse range includes both light and heavy-duty rolling machines, handling thicknesses from 6mm to 150mm and widths from 1000mm to 12000mm. We also offer customization to meet unique customer requirements, such as smaller rolling diameters and specialized applications like oil pipes, wind towers, and loaders.
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