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| Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine, a state-of-the-art automatic sheet metal roller bender designed for unparalleled precision and efficiency. Perfect for bending iron and aluminum, this robust machine excels in rolling, forming, pressing, and shaping pipes and tubes. Engineered for industrial-grade performance, it ensures superior quality and reliability for all your steel and aluminum bending needs.
Our state-of-the-art Industrial 4 Roll Hydraulic Plate Roller for Steel and Aluminum Bending is globally acclaimed as the fastest, safest, most precise, and user-friendly plate roller available across all ranges. This fully hydraulic 4-roll bending marvel incorporates pre-bending capabilities, handling rolls up to an impressive length of 6,000mm and accommodating plate thicknesses up to 150mm.
This Advanced Design Boasts the Following Exceptional Benefits:
(1) The plate is introduced horizontally, unlike the tilted introduction in three roll double pinch systems.
(2) The plate is instantly squared against the back roll, significantly reducing the risk of mismatched end conditions.
(3) Requires operational space on only one side of the machine, where the plate is fed.
(4) Enhanced pre-bending capabilities result in greatly reduced flat-ends, thanks to the clamping roll that precisely aligns the edges with the top and bottom rolls' tangent points.
(5) The machine is the fastest in its class to roll a can, requiring only one position for each side bending roll.
(6) Complete cylinder rolling, including edge pre-bending, is achieved in a single pass (within suitable capacity).
* Eliminates the need for pre-bending both ends before rolling the entire cylinder, as is necessary with a 3-roll machine.
* Avoids the cumbersome process of removing, turning, and re-inserting the plate seen in 3 roll single pinch systems.
(7) Efficiency shines through, with the four roll design being 50-80% faster and more productive than any three roll system.
(8) Ideal for CNC operations, providing superior control by clamping the plate between the top and bottom rolls until the part is fully finished.
The Four Roll Design is Perfect for Clients Who:
1. Desire seamless CNC operations with minimal reliance on operator expertise.
2. Seek consistent, high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Require superior accuracy and quality enhancements.
5. Need handling solutions for larger plates, prioritizing safety and production efficiency.
6. Are newcomers to plate rolling, as this machine is the simplest and most intuitive to operate.
1. Exceptionally sturdy structure, precision-machined using advanced CNC control machines, ensuring unparalleled durability and reliability.
2. Dual hydraulic motors paired with planetary gear units drive the two central rolls, providing powerful and consistent rotation.
3. Rolls are impeccably hardened and polished, offering superior strength and a flawless finish.
4. A separate, mobile control desk ensures user-friendly operation and flexibility in positioning.
5. Hydraulic shoulder opening controlled seamlessly from the control desk for effortless adjustments.
6. Lateral rolls are hydraulically inclined for precise conical bending, directly managed from the control desk.
7. Equipped with a numerical control system for fully automated production, enhancing efficiency and output.
8. Roll movements on swing guides minimize the flat part, ensuring smooth, consistent bends.
9. Versatile in application, capable of rolling tubes, tube segments, rounded boxes, ovals, and various other shapes with precision.
10. High-resistance self-aligning bearings facilitate the smooth rotation of rolls, enhancing overall performance.
11. Advanced Rolls Cambering technology adjusts cambering to prevent reel and barrel effects, significantly improving bending performance and precision.
(1) How long is the service life of your product?
The service life of our product largely depends on the skill and experience of the operator, as well as the daily working hours. With proper maintenance as per our guidelines, the rolling machine can last up to 10 years. However, if the machine is operated for extended hours, such as 12 hours a day or more, this can impact its longevity.
(2) What are the specific categories of your products?
We specialize in three main types of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-Bending, and Hydraulic 4-Roller with Pre-Bending.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy types of rolling machines. We offer thickness capabilities from 6mm to 150mm and widths ranging from 1,000mm to 12,000mm. Additionally, we can customize machines to meet specific customer requirements, such as smaller rolling diameters or special applications like oil pipes, wind towers, and loaders.
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