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| Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine, a state-of-the-art automatic sheet metal roller bender. This marvel of engineering is designed to effortlessly bend iron and aluminum with precision, transforming them into perfectly rolled pipes and tubes. Ideal for high-demand industries, our machine excels in rolling, forming, and pressing metal sheets, ensuring unparalleled efficiency and accuracy in every operation.
Experience the pinnacle of metal sheet forming with our Heavy Duty 4 Roll Hydraulic Plate Bending Machine. Globally acclaimed for its unparalleled speed, safety, precision, and user-friendliness, this machine stands out in its category. Boasting a fully hydraulic system with pre-bending capabilities, it handles rolls up to 6,000 mm in length and plates up to 150 mm in thickness.
This Advanced Design Has The Following Benefits Such As:
(1) Unlike three-roll double pinch machines, the plate is introduced horizontally, ensuring easy handling and aligning.
(2) Instantly squares the plate against the back roll, minimizing the risk of mismatched end conditions.
(3) Requires operational space only on one side, optimizing your workspace.
(4) Significantly reduces flat ends due to superior pre-bending, as the clamping roll positions the edge with precision.
(5) Rolls cans at unmatched speed, needing just one position for each side bending roll.
(6) Completes the entire cylinder in a single pass, including edge pre-bending, when within capacity.
* No pre-bending both ends before rolling the entire cylinder, unlike the three-roll counterparts.
* Eliminates the need to remove, turn, and re-insert the plate, streamlining the process.
(7) Potentially 50-80% faster and more productive than any three-roll design, vastly improving efficiency.
(8) Perfect for CNC operations as the plate remains securely clamped between the top and bottom rolls for precise control until completion.
The Four Roll Design Is Recommend For Clients Who:
1. Desire CNC operations with reduced reliance on operator skills.
2. Seek consistent, high-quality rolled products.
3. Aim for high productivity and enhanced profitability.
4. Require precise accuracy and quality improvements in their production.
5. Need handling equipment for larger plates, prioritizing both production efficiency and safety.
6. Are newcomers to plate rolling, benefiting from the machine's ease of operation.
1. **Robust CNC-Machined Structure:** Precision-engineered for unparalleled durability.
2. **Hydraulic Motor Excellence:** Dual hydraulic motors paired with planetary gear units ensure seamless rotation of the two central rolls.
3. **Premium Rolls:** Choose between hardened rolls or hardened and polished rolls for enhanced performance.
4. **Mobile Control Desk:** Separate, wheeled control desk for ultimate convenience and flexibility.
5. **Hydraulic Shoulder Opening:** Effortlessly manage the shoulder opening via the control desk.
6. **Conical Bending Precision:** Achieve hydraulic inclination of lateral rolls for precise conical bending directly from the control desk.
7. **Automated Production:** Numerical control system for streamlined and efficient automatic production.
8. **Swing Guide Roll Movements:** Rolls operate on swing guides to minimize flat parts, enhancing the final product quality.
9. **Versatile Applications:** Capable of rolling tubes, tube segments, rounded boxes, ovals, and various other shapes.
10. **High-Resistance Bearings:** Rolls rotate on high-resistance, self-aligning bearings for smooth operation.
11. **Advanced Rolls Cambering:** Utilize variable cambering technology to prevent reel and barrel effects, boosting bending performance and precision.
(1) How long is the service life of your product?
The service life of our Heavy Duty 4 Roll Hydraulic Plate Bending Machine largely depends on the operator's skill level, experience, and daily working hours. With proper maintenance according to the instruction manual, the machine can last up to 10 years. However, extended working hours, such as 12 hours or more per day, can significantly impact its longevity. Regular inspection and adherence to maintenance schedules are crucial for optimal performance and extended service life.
(2) What are the specific categories of your products?
We offer three primary types of roll bending machines: Mechanical 3 Rollers, Hydraulic 3 Rollers with Pre-bending, and Hydraulic 4 Rollers with Pre-bending. Each category is designed to meet diverse industry requirements, providing robust and precise metal sheet forming solutions.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy-duty rolling machines, capable of handling metal sheets with thicknesses ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we offer customization options to cater to specific customer needs, such as smaller rolling diameters and specialized applications including oil pipes, wind towers, and loaders. Whatever your requirement, we can tailor a solution that perfectly fits your industrial needs.
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