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| Type: | Rolling Machine |
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Introducing our state-of-the-art CNC 4 Roll Hydraulic Steel Plate Bending Machine! This cutting-edge automatic sheet metal roller bender is meticulously engineered to handle iron, aluminum, and various other metals with unmatched precision. Transform your metalworking operations with this versatile machine, expertly designed for pipe, tube rolling, forming, and pressing applications. Experience unparalleled efficiency and performance in every project.
This four-roll plate bending machine, globally acclaimed for its exceptional speed, safety, precision, and user-friendliness, represents the pinnacle in plate rolling technology. Fully hydraulic with pre-bending capabilities, it accommodates rolls up to an impressive 6,000mm in length and handles plate thicknesses up to a robust 150mm, making it versatile for a wide range of applications.
This Advanced Design Offers the Following Benefits:
(1) The plate is introduced horizontally, unlike the tilted introduction required by the three-roll double pinch system.
(2) The plate is instantly squared against the back roll, minimizing the risk of mismatched end conditions.
(3) Requires space only on one side of the machine, streamlining the plate introduction process.
(4) Significantly reduced flat-end due to superior pre-bending, with the clamping roll ensuring precision at the tangent points of the top and bottom rolls.
(5) The fastest machine for rolling a can, requiring only one position for each side bending roll.
(6) Entire cylinders can be completed in a single pass, including edge pre-bending, within suitable capacity limits.
* No need for pre-bending both ends prior to rolling the entire cylinder, unlike 3-roll systems.
* Eliminates the need to remove, turn, and re-insert the plate, as is necessary with 3-roll single pinch systems.
(7) Up to 50-80% faster and more productive than any three-roll machine.
(8) Optimal for CNC operation, with the plate securely clamped between the top and bottom rolls for enhanced control throughout the process.
The Four-Roll Design is Recommended for Clients Who:
1. Desire CNC operation with minimal reliance on operator skill.
2. Seek consistent, high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Require superior accuracy and quality improvements.
5. Handle larger plates and prioritize production efficiency and safety.
6. Are new to plate rolling, benefiting from the machine's ease of operation.
1. Exceptionally durable structure precision-machined using CNC control machines for unparalleled reliability.
2. Equipped with dual hydraulic motors connected to planetary gear units, ensuring smooth rotation of the two central rolls.
3. Rolls available in hardened steel; options include both hardened and polished finishes for superior performance.
4. Comes with a separate, mobile control desk for enhanced operational flexibility.
5. Features hydraulic shoulder opening controlled directly from the mobile desk, simplifying operations.
6. Hydraulic lateral roll inclination for seamless conical bending, effortlessly managed from the control desk.
7. Integrated numerical control for streamlined, automatic production processes.
8. Roll movements on swing guides to minimize flat sections, enhancing the quality of the final product.
9. Versatile application: capable of rolling tubes, tube segments, rounded boxes, ovals, and a variety of other shapes.
10. Rolls rotate on high-resistance self-aligning bearings, ensuring long-lasting performance and stability.
11. Advanced Rolls Cambering technology to prevent reel and barrel effects, thereby significantly boosting bending precision and performance.
(1) How long is the service life of your product?
The service life of our Automatic Hydraulic Plate Rolling Machine with 4 Roll System largely depends on the skill and experience of the workers, as well as the daily operational hours. With proper maintenance as per our guidance, the machine can have a lifespan of up to 10 years. However, excessive use, such as operating for 12 hours or more daily, may reduce its longevity.
(2) What are the specific categories of your products?
Our product range includes three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.
(3) What are the specifications and styles of existing products?
We offer both light and heavy-duty rolling machines with thickness capabilities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we cater to special requests, such as smaller rolling diameters or specific applications like oil pipes, wind towers, and loaders.
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