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Type: | Rolling Machine |
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Presenting our top-of-the-line CNC 4 Roll Hydraulic Steel Plate Bending Machine, engineered for precision and efficiency. This automatic metal roller bender is perfect for bending a variety of materials, including iron and aluminum. Its state-of-the-art design ensures seamless pipe and tube rolling, forming, and pressing, making it an indispensable tool for any industrial application.
The four roll plate bending machine is globally celebrated for being the fastest, safest, and most precise plate roll available across all ranges. This fully hydraulic 4-roll bending machine with pre-bending capabilities offers a roll length of up to 6,000mm and can handle plate thicknesses up to 150mm.
This Advanced Design Offers Unparalleled Benefits Such As:
(1) The plate is introduced horizontally, as opposed to being tilted like in three roll double pinch machines.
(2) The plate squares instantly against the back roll, minimizing the risk of mismatched end conditions.
(3) The machine requires space on only one side for plate introduction, optimizing your workspace.
(4) Experience a significantly reduced flat-end due to superior pre-bending, thanks to the clamping roll which aligns the edge to the precise tangent points of the top and bottom rolls.
(5) This machine can roll a can quicker than any other, requiring only one position for each side bending roll.
(6) Complete the entire cylinder in a single pass, including edge pre-bending, provided it is within suitable capacity.
* No need for pre-bending both ends before rolling the entire cylinder, unlike three roll machines.
* Eliminate the necessity to remove, turn, and re-insert the plate, as required with three roll single pinch machines.
(7) This four roll machine can be 50-80% faster and more productive than any style of three roll machine.
(8) It is ideally suited for CNC operation as the plate is kept under better control, clamped between the top and bottom rolls until the process is complete.
The Four Roll Design Is Ideal For Clients Who:
1. Wish to operate via CNC, minimizing reliance on operator skills.
2. Seek consistent, high-quality rolled products.
3. Aim for maximum productivity and increased profit margins.
4. Require exacting accuracy and quality improvements.
5. Need handling equipment for larger plates, and are safety- and production-conscious.
6. Are new to plate rolling; this machine is the easiest to operate in its class.1. Extremely robust structure precisely machined using advanced CNC control machines, ensuring unparalleled durability and performance.
2. Equipped with two powerful hydraulic motors coupled to premium planetary gear units, facilitating seamless rotation of the central rolls.
3. Featuring hardened rolls that are both polished and toughened for superior longevity and precision.
4. Comes with a separate control desk on wheels, offering unmatched convenience and mobility.
5. Hydraulic shoulder opening controlled effortlessly via the user-friendly control desk.
6. Enables hydraulic inclination of lateral rolls for conical bending, all managed directly from the intuitive control desk.
7. Incorporates cutting-edge numerical control systems for fully automatic and efficient production.
8. Rolls move on swing guides, a design that significantly reduces the flat part of the material.
9. Versatile in application, capable of rolling tubes, tube segments, rounded boxes, ovals, or other complex shapes with ease.
10. Rolls rotate on high-resistance, self-aligning bearings, guaranteeing smooth operation and extended lifespan.
11. Innovative Rolls Cambering technology with variable cambering to prevent reel and barrel effects, enhancing bending performance and precision.
(1) How long is the service life of your product?
The longevity of our Industrial 4 Roll Hydraulic Plate Bending Machine is influenced by operator skill, experience, and daily operational hours. With proper maintenance as per our guidelines, the machine can last up to 10 years. However, extended use, such as operating for 12 hours or more each day, may impact its service life.
(2) What are the specific categories of your products?
Our product range includes three main types of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-bending, and Hydraulic 4-Roller with Pre-bending.
(3) What are the specifications and styles of existing products?
We offer both light and heavy-duty rolling machines with thickness capacities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we customize machines to meet unique requirements, such as smaller rolling diameters and special applications like oil pipes, wind towers, and loaders.