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Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine, your ultimate solution for high-precision and automated sheet metal rolling. Engineered for excellence, this state-of-the-art machine is perfect for bending steel, iron, and aluminum sheets with unparalleled accuracy and efficiency. Whether you need to roll pipes, tubes, or form pressing machines, our advanced 4 roll system ensures seamless operation and superior performance every time.
Experience the unparalleled precision and efficiency of our four-roll plate bending machine, acclaimed globally for being the fastest, safest, and most user-friendly in its class. This fully hydraulic marvel excels with pre-bending capabilities, accommodating roll lengths up to 6,000mm and plate thicknesses up to 150mm.
This Advanced Design Has The Following Benefits Such As:
(1) The plate is introduced horizontally, unlike the traditional three-roll double pinch, ensuring a more straightforward and reliable operation.
(2) The plate is instantly squared against the back roll, minimizing the risk of misalignment and ensuring a perfect end condition.
(3) Requires operational space on only one side of the machine, enhancing workspace efficiency and simplifying setup.
(4) Significantly minimizes the flat-end due to superior pre-bending, thanks to the clamping roll that precisely aligns with the top and bottom rolls.
(5) Achieves the fastest roll creation for cylindrical shapes, demanding only one position for each side bending roll, speeding up the process remarkably.
(6) Capable of completing the entire cylinder in a single pass (within capacity limits), including edge pre-bending, boosting productivity.
* Eliminates the need to pre-bend both ends before rolling the entire cylinder, unlike the three-roll systems.
* No requirement to remove, turn, and re-insert the plate, as necessitated by three-roll single pinch systems.
(7) The four-roll design can enhance productivity by 50-80% compared to any three-roll model available.
(8) Ideal for CNC operations, ensuring better control with the plate clamped between the top and bottom rolls until completion, delivering consistent quality.
The Four Roll Design Is Recommend For Clients Who:
1. Prefer operating through CNC for reduced dependency on operator skill and increased automation.
2. Seek consistent and superior quality in their rolled products.
3. Aim for high productivity and enhanced profitability.
4. Demand precision and significant quality improvements in their output.
5. Require handling equipment for larger plates and prioritize production efficiency and safety.
6. Are new to plate rolling and desire the simplest and most intuitive machine to operate.1. Unyielding Durability: Crafted with precision using state-of-the-art CNC control machines, ensuring an extremely robust structure.
2. Dual Hydraulic Mastery: Equipped with two powerful hydraulic motors coupled to advanced planetary gear units, facilitating the seamless rotation of the two central rolls.
3. Superior Roll Quality: Available with both hardened rolls and hardened, polished rolls, guaranteeing exceptional performance and longevity.
4. Mobile Command: Features a separate control desk mounted on wheels for unparalleled operational convenience and flexibility.
5. Effortless Shoulder Operation: Hydraulic shoulder opening controlled directly from the user-friendly control desk.
6. Precision Conical Bending: Hydraulic inclination of lateral rolls for precise conical bending, controlled effortlessly from the control desk.
7. Automated Excellence: Integrated numerical control for seamless automatic production, enhancing efficiency and accuracy.
8. Optimized Roll Movements: Rolls operate on swing guides to minimize flat parts, ensuring a smoother bending process.
9. Versatile Applications: Ideal for rolling tubes, tube segments, rounded boxes, ovals, and other diverse shapes, making it a versatile choice for various projects.
10. Resilient Bearings: Rolls rotate on high-resistance, self-aligning bearings, ensuring consistent performance and reliability.
11. Advanced Roll Cambering: Expertly designed variable cambering system to avoid reel and barrel effects, enhancing bending performance and precision.
(1) How long is the service life of your product?
The longevity of our High Precision 4 Roll Steel Bending Plate Rolling Machine for Metal Sheets largely depends on the operator's skill, experience, and daily working hours. With proper maintenance and adherence to operational guidelines, the machine can last up to an impressive 10 years. However, continuous usage, such as 12-hour workdays, might reduce its lifespan.
(2) What are the specific categories of your products?
At Nantong Weihua Import & Export Co., Ltd, we offer three primary types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Prebending, and Hydraulic 4 Roller with Prebending. Each type is designed to meet diverse industrial needs.
(3) What are the specifications and styles of existing products?
Our range includes both light and heavy types of rolling machines. These machines cater to thicknesses from 6mm to 150mm and widths ranging from 1000mm to 12000mm. We also specialize in custom machines tailored to specific customer requirements, such as smaller rolling diameters and applications for oil pipes, wind towers, loaders, and more.