High Precision 4 Roll Steel Bending Plate Rolling Machine for Metal Sheets Wind Turbines

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • High Precision 4 Roll Steel Bending Plate Rolling Machine for Metal Sheets Wind Turbines
  • High Precision 4 Roll Steel Bending Plate Rolling Machine for Metal Sheets Wind Turbines
  • High Precision 4 Roll Steel Bending Plate Rolling Machine for Metal Sheets Wind Turbines
  • High Precision 4 Roll Steel Bending Plate Rolling Machine for Metal Sheets Wind Turbines
  • High Precision 4 Roll Steel Bending Plate Rolling Machine for Metal Sheets Wind Turbines
  • High Precision 4 Roll Steel Bending Plate Rolling Machine for Metal Sheets Wind Turbines
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine, your ultimate solution for high-precision and automated sheet metal rolling. Engineered for excellence, this state-of-the-art machine is perfect for bending steel, iron, and aluminum sheets with unparalleled accuracy and efficiency. Whether you need to roll pipes, tubes, or form pressing machines, our advanced 4 roll system ensures seamless operation and superior performance every time.

Product Description
 

Experience the unparalleled precision and efficiency of our four-roll plate bending machine, acclaimed globally for being the fastest, safest, and most user-friendly in its class. This fully hydraulic marvel excels with pre-bending capabilities, accommodating roll lengths up to 6,000mm and plate thicknesses up to 150mm.

This Advanced Design Has The Following Benefits Such As:

(1) The plate is introduced horizontally, unlike the traditional three-roll double pinch, ensuring a more straightforward and reliable operation.

(2) The plate is instantly squared against the back roll, minimizing the risk of misalignment and ensuring a perfect end condition.

(3) Requires operational space on only one side of the machine, enhancing workspace efficiency and simplifying setup.

(4) Significantly minimizes the flat-end due to superior pre-bending, thanks to the clamping roll that precisely aligns with the top and bottom rolls.

(5) Achieves the fastest roll creation for cylindrical shapes, demanding only one position for each side bending roll, speeding up the process remarkably.

(6) Capable of completing the entire cylinder in a single pass (within capacity limits), including edge pre-bending, boosting productivity.

* Eliminates the need to pre-bend both ends before rolling the entire cylinder, unlike the three-roll systems.

* No requirement to remove, turn, and re-insert the plate, as necessitated by three-roll single pinch systems.

(7) The four-roll design can enhance productivity by 50-80% compared to any three-roll model available.

(8) Ideal for CNC operations, ensuring better control with the plate clamped between the top and bottom rolls until completion, delivering consistent quality.

The Four Roll Design Is Recommend For Clients Who:

1. Prefer operating through CNC for reduced dependency on operator skill and increased automation.

2. Seek consistent and superior quality in their rolled products.

3. Aim for high productivity and enhanced profitability.

4. Demand precision and significant quality improvements in their output.

5. Require handling equipment for larger plates and prioritize production efficiency and safety.

6. Are new to plate rolling and desire the simplest and most intuitive machine to operate.
 
High Precision 4 Roll Steel Bending Plate Rolling Machine for Metal Sheets Wind Turbines

 
Product Parameters

High Precision 4 Roll Steel Bending Plate Rolling Machine for Metal Sheets Wind Turbines

 
Packaging & Shipping
 
 
High Precision 4 Roll Steel Bending Plate Rolling Machine for Metal Sheets Wind Turbines

 
High Precision 4 Roll Steel Bending Plate Rolling Machine for Metal Sheets Wind Turbines

 
High Precision 4 Roll Steel Bending Plate Rolling Machine for Metal Sheets Wind Turbines

 
High Precision 4 Roll Steel Bending Plate Rolling Machine for Metal Sheets Wind Turbines
 
Our Advantages

High Precision 4 Roll Steel Bending Plate Rolling Machine for Metal Sheets Wind Turbines
Main Features
 

1. Unyielding Durability: Crafted with precision using state-of-the-art CNC control machines, ensuring an extremely robust structure.
2. Dual Hydraulic Mastery: Equipped with two powerful hydraulic motors coupled to advanced planetary gear units, facilitating the seamless rotation of the two central rolls.
3. Superior Roll Quality: Available with both hardened rolls and hardened, polished rolls, guaranteeing exceptional performance and longevity.
4. Mobile Command: Features a separate control desk mounted on wheels for unparalleled operational convenience and flexibility.
5. Effortless Shoulder Operation: Hydraulic shoulder opening controlled directly from the user-friendly control desk.
6. Precision Conical Bending: Hydraulic inclination of lateral rolls for precise conical bending, controlled effortlessly from the control desk.
7. Automated Excellence: Integrated numerical control for seamless automatic production, enhancing efficiency and accuracy.
8. Optimized Roll Movements: Rolls operate on swing guides to minimize flat parts, ensuring a smoother bending process.
9. Versatile Applications: Ideal for rolling tubes, tube segments, rounded boxes, ovals, and other diverse shapes, making it a versatile choice for various projects.
10. Resilient Bearings: Rolls rotate on high-resistance, self-aligning bearings, ensuring consistent performance and reliability.
11. Advanced Roll Cambering: Expertly designed variable cambering system to avoid reel and barrel effects, enhancing bending performance and precision.

FAQ
 

(1) How long is the service life of your product?

The longevity of our High Precision 4 Roll Steel Bending Plate Rolling Machine for Metal Sheets largely depends on the operator's skill, experience, and daily working hours. With proper maintenance and adherence to operational guidelines, the machine can last up to an impressive 10 years. However, continuous usage, such as 12-hour workdays, might reduce its lifespan.

(2) What are the specific categories of your products?

At Nantong Weihua Import & Export Co., Ltd, we offer three primary types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Prebending, and Hydraulic 4 Roller with Prebending. Each type is designed to meet diverse industrial needs.

(3) What are the specifications and styles of existing products?

Our range includes both light and heavy types of rolling machines. These machines cater to thicknesses from 6mm to 150mm and widths ranging from 1000mm to 12000mm. We also specialize in custom machines tailored to specific customer requirements, such as smaller rolling diameters and applications for oil pipes, wind towers, loaders, and more.

Rolling Process
 
 
High Precision 4 Roll Steel Bending Plate Rolling Machine for Metal Sheets Wind Turbines

 
Application
 
(1) Shipyard
Our ship plate bending machine is meticulously engineered to meet the stringent demands of shipyard production, offering superior bending capacities coupled with exceptional flexibility.

(2) Wind Tower
Designed to cater to the energy industry, our machine expertly rolls heavy-duty, thick plates to construct robust nuclear reactors and turbine housings.

(3) Boilers, pressure vessels, heat exchangers
Perfectly suited for the meticulous design of plate bending rolls, our machine excels in the manufacture of tanks, barrels, and water treatment units.

(4) Steel structure
With precision equipment, manufacture intricate steel structures including bent segments, pipe structures, cones, domes, and more with unparalleled efficiency.
 

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