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Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine-a pinnacle of precision and automation in sheet metal forming. This state-of-the-art Automatic Sheet Metal Roller Bender effortlessly handles Iron, Aluminum, and various metal materials, delivering impeccable bending rolls. With its robust pipe and tube rolling capabilities, it ensures exceptional forming and pressing results, making it an indispensable tool for your industrial needs.
This four roll plate bending machine is globally acclaimed as the fastest, safest, most precise, and user-friendly plate roll in its range. Fully hydraulic and equipped with pre-bending capabilities, it can handle rolls up to 6,000mm in length and plate thicknesses up to 150mm.
This Advanced Design Offers the Following Benefits:
(1) Plates are introduced horizontally, eliminating the need for tilting as required in three-roll double pinch machines.
(2) Plates are instantly squared against the back roll, minimizing the risk of mismatched end conditions.
(3) Requires operational space only on one side where the plate is introduced.
(4) Greatly reduces flat-end due to superior pre-bending, thanks to the clamping roll that aligns the edge precisely with the top and bottom rolls.
(5) The fastest machine for rolling a can, requiring only one position for each side bending roll.
(6) Completes the entire cylinder in a single pass, including the pre-bending of edges within suitable capacity.
* Eliminates the need to pre-bend both ends before rolling the entire cylinder, unlike the 3-roll machines.
* Eliminates the need to remove, turn, and re-insert the plate as required in 3-roll single pinch machines.
(7) Up to 50-80% faster and more productive than any three-roll style.
(8) Ideal for CNC operations, providing better control by clamping the plate between the top and bottom rolls until the part is finished.
The Four Roll Design is Recommended For Clients Who:
1. Prefer CNC operations with minimal reliance on operator skills.
2. Seek consistent and high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Require improved accuracy and quality.
5. Need handling equipment for larger plates and are concerned about production efficiency or safety.
6. Are new to plate rolling and seek the easiest machine to operate.1. Crafted with an incredibly robust structure, precisely machined using advanced CNC control machines.
2. Powered by two hydraulic motors seamlessly coupled to planetary gear units, ensuring the efficient rotation of the two central rolls.
3. Equipped with hardened rolls that are meticulously hardened and polished for superior durability.
4. Features a separate control desk on wheels, offering unparalleled mobility and convenience.
5. Facilitates hydraulic shoulder opening, effortlessly managed via the control desk.
6. Enables hydraulic inclination of lateral rolls for precise conical bending, directly controlled from the control desk.
7. Integrated numerical control system designed for streamlined and automated production.
8. Rolls movements are optimized on swing guides to minimize flat parts, enhancing overall performance.
9. Versatile in application, it can expertly roll tubes, tube segments, rounded boxes, ovals, or a variety of other shapes.
10. Rolls rotate on high-resistance, self-aligning bearings for smooth and reliable operation.
11. Advanced Rolls Cambering: Employs variable cambering to prevent reel and barrel effects, significantly boosting bending precision and performance.
(1) How long is the service life of your product?
The service life of our Industrial 4 Roll Hydraulic Plate Bending Machine for Metal Sheet Forming depends on various factors, including the skill and experience of the workers and the daily operating hours. With proper maintenance according to our guidelines, the machine can last up to 10 years. However, if the machine is used intensively, with working hours exceeding 12 hours daily, the service life may be reduced.
(2) What are the specific categories of your products?
We primarily offer three categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-Bending, and Hydraulic 4 Roller with Pre-Bending.
(3) What are the specifications and styles of existing products?
Our range includes both light and heavy types of rolling machines with thickness capacities from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we customize machines to meet special customer requirements, such as smaller rolling diameters or applications for oil pipes, wind towers, loaders, and more.