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| Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine - the epitome of precision and efficiency in metal fabrication. This Automatic Sheet Metal Roller Bender is engineered to perfection for bending iron, aluminum, and more. With unparalleled accuracy, it effortlessly handles rolls, pipes, and tubes, making it an indispensable tool for all your metal forming, pressing, and rolling needs.
Introducing our state-of-the-art CNC 4 Roll Hydraulic Steel Plate Bending Machine Automatic Metal Roller. This revolutionary machine is globally acclaimed as the fastest, safest, most precise, and easiest to use plate roller available in its range. It features full hydraulic functionality with advanced pre-bending capabilities. Offering roll lengths up to 6,000mm and handling plate thicknesses up to an impressive 150mm, this machine is engineered to exceed your expectations.
This advanced design offers the following outstanding benefits:
(1) The plate is fed horizontally, unlike the tilted approach used in three-roll double pinch machines.
(2) Instant squaring against the back roll minimizes the risk of mismatched end conditions, ensuring superior precision.
(3) Space-saving design requires clearance on only one side, optimizing your workspace as the plate is introduced to the machine.
(4) Significantly reduced flat-end areas thanks to superior pre-bending, where the clamping roll directs the edge to the precise tangent points of the top and bottom rolls.
(5) Unmatched speed in rolling a can, requiring just one positioning for each side bending roll, making it the fastest machine in its class.
(6) Complete the entire cylinder in just one pass within suitable capacity, including pre-bending of edges, enhancing efficiency.
* No need for pre-bending both ends before rolling the entire cylinder, unlike three-roll machines.
* Eliminates the need to remove, turn, and reinsert the plate, simplifying the process compared to three-roll single pinch machines.
(7) This four-roll machine can be up to 50-80% faster and more productive than any three-roll design.
(8) Ideal for CNC operations, providing superior control as the plate is securely clamped between the top and bottom rolls until the process is complete.
The Four Roll Design is highly recommended for clients who:
1. Desire to operate through CNC with minimal reliance on operator skill.
2. Seek consistent, high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Require exceptional accuracy and quality improvements.
5. Handle larger plates and are concerned about production efficiency or safety.
6. Are new to plate rolling and need an easy-to-operate solution.
1. Immensely sturdy structure crafted with precision using CNC control machines, delivering unparalleled durability.
2. Equipped with two powerful hydraulic motors integrated with planetary gear units, ensuring seamless rotation of the central rolls.
3. Features hardened rolls, meticulously polished for enhanced performance and longevity.
4. Comes with a separate, mobile control desk for effortless operation and maximum convenience.
5. Allows hydraulic opening of the shoulder directly from the control desk for added efficiency.
6. Facilitates hydraulic adjustment of lateral rolls for precise conical bending, all managed from the control desk.
7. Integrated numerical control system for fully automated and precise production cycles.
8. Rolls move on swing guides, effectively minimizing flat sections for superior results.
9. Versatile in application: ideal for rolling tubes, tube segments, rounded boxes, ovals, and various other shapes.
10. Rolls rotate on robust, self-aligning bearings designed to withstand high resistance.
11. Advanced rolls cambering technology ensures variable cambering to eliminate reel and barrel effects, significantly enhancing bending performance and precision.
(1) How long is the service life of your product?
The service life of our CNC 4 Roll Hydraulic Steel Plate Bending Machine depends largely on the workers' skills, experience, and daily working hours. With proper maintenance following our instructions, the machine's lifespan can reach up to 10 years. However, if it operates for extended hours, such as 12 hours or more daily, this can impact the overall service life.
(2) What are the specific categories of your products?
We primarily offer three categories of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-Bending, and Hydraulic 4-Roller with Pre-Bending.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy-duty rolling machines. They can handle thicknesses from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we can customize machines according to special customer requests, such as smaller rolling diameters or specific applications like oil pipes, wind towers, and loaders.
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