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| Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine - the epitome of precision and efficiency in metalworking. This state-of-the-art Automatic Sheet Metal Roller Bender is engineered to handle Iron and Aluminum with exceptional ease. Its advanced Pipe Tube Rolling and Forming capabilities make it an indispensable tool for precise pressing and bending operations, ensuring impeccable results every time.
This four roll plate bending machine is globally acclaimed for being the fastest, safest, most precise, and user-friendly plate roll in its class. This fully hydraulic 4-roll bending machine features advanced pre-bending capabilities. With roll lengths reaching up to 6,000mm and plate thicknesses up to 150mm, it embodies both power and precision.
This advanced design offers the following remarkable benefits:
(1) Plates are introduced horizontally, avoiding the tilted introduction required by three roll double pinch machines.
(2) Plates are instantly squared against the back roll, minimizing the risk of mismatched end conditions.
(3) Requires operational space only on one side of the machine, simplifying the introduction of the plate.
(4) Significantly reduces the flat-end due to superior pre-bending, thanks to the clamping roll that guides the edge to precise tangent points of the top and bottom rolls.
(5) It is the fastest machine for rolling a can, as it requires only one position for each side bending roll.
(6) The entire cylinder can be completed in a single pass, including pre-bending of the edges, within suitable capacity.
* No need for pre-bending both ends before rolling the entire cylinder, unlike the requirements for a 3 roll machine.
* No need to remove, turn, and re-insert the plate as required with a 3 roll single pinch machine.
(7) The four roll machine can be up to 50-80% faster and more productive than any style of a three roll machine.
(8) It is highly suitable for CNC operations, as the plate remains better controlled, clamped between the top and bottom rolls until the part is finished.
The four roll design is recommended for clients who:
1. Wish to operate through CNC, reducing reliance on operator skills.
2. Seek consistent, high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Require enhanced accuracy and quality improvements.
5. Need handling equipment for larger plates and are concerned with production efficiency or safety.
6. Are new to plate rolling, as this is the easiest plate roll machine to operate.
1. A marvel of engineering: This machine boasts an extremely robust structure meticulously machined with CNC control machines, ensuring unparalleled precision and durability.
2. Powered by Excellence: Equipped with two hydraulic motors seamlessly coupled to planetary gear units, this design facilitates the smooth rotation of the two central rolls, providing seamless operation.
3. Superior Roll Quality: Our rolls are hardened, polished, and designed to withstand rigorous use, ensuring consistent and high-quality results every time.
4. Convenience in Control: The separate control desk, mounted on wheels, allows for easy maneuverability and effortless control.
5. Advanced Hydraulic Features: Experience the efficiency of hydraulic opening of the shoulder, managed effortlessly through the control desk, streamlining your operations.
6. Precision in Every Bend: Achieve conical bending with hydraulic inclination of the lateral rolls, all managed directly from the intuitive control desk.
7. Automated Excellence: With its numerical control capability, this machine ensures automatic, precise production, enhancing productivity.
8. Effortless Movements: The rolls move on swing guides, significantly reducing the flat part and improving the overall quality of the bent metal.
9. Versatile Applications: This machine is versatile enough to roll tubes, tube segments, rounded boxes, ovals, or various other intricate shapes, meeting diverse industrial needs.
10. High-Resistance Bearings: The rolls rotate on high-resistance self-aligning bearings, ensuring smooth operation and long-lasting performance.
11. Precision Roll Cambering: With our advanced variable cambering technology, avoid the reel and barrel effect, increasing bending performance and achieving exceptional precision.
(1) How long is the service life of your product?
The service life of our Hydraulic Pipe Tube Bending 4 Roll Plate Rolling Machine for Sheet Metal largely depends on the skill and experience of the operator, as well as the daily working hours. With proper maintenance as outlined in our instructions, the machine can last up to 10 years. However, if it operates for extended hours, such as 12 hours or more daily, this will impact its longevity.
(2) What are the specific categories of your products?
We offer three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending. Each category is designed to meet diverse rolling needs with utmost precision and efficiency.
(3) What are the specifications and styles of existing products?
Our rolling machines come in both light and heavy types, catering to different thicknesses ranging from 6-150mm, and widths from 1000-12000mm. Additionally, we specialize in customizing machines to meet specific customer requirements, such as smaller rolling diameters and unique applications for industries like oil pipes, wind towers, and loaders.
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