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Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Sheet Metal Rolling Machine - the ultimate solution for your steel and aluminum bending needs. This automated marvel seamlessly combines precision and power to roll, bend, and form metal sheets into perfect shapes with unparalleled efficiency. Whether you're dealing with iron, aluminum, or steel plate, this versatile machine excels in delivering top-notch results for every application. Experience the future of metalworking with our advanced pipe, tube rolling, and forming pressing machine. Elevate your production capabilities and ensure flawless, consistent outputs every time.
This four-roll plate bending machine stands out globally as the epitome of speed, safety, precision, and user-friendliness in its entire range. With its fully hydraulic system and pre-bending capabilities, it accommodates roll lengths up to 6,000mm and plate thicknesses up to 150mm.
This advanced design offers an array of unparalleled benefits:
(1) Plates are introduced horizontally, unlike the tilted introduction seen in three-roll double pinch machines.
(2) Plates are instantly squared against the back roll, minimizing the risk of mismatched ends.
(3) Requires space on only one side of the machine, where the plate is fed.
(4) Significantly reduces flat-ends due to superior pre-bending capabilities, as the clamping roll brings the edge to the precise tangent points of the top and bottom rolls.
(5) This machine is the fastest in rolling a can, requiring just one position for each side bending roll.
(6) The entire cylinder is completed in just one pass, including pre-bending of the edges, within suitable capacity.
* No need to pre-bend both ends before starting to roll the entire cylinder, unlike the 3-roll process.
* No need to remove, turn, and re-insert the plate as required in a 3-roll single pinch machine.
(7) The four-roll design can be 50-80% faster and more productive than any three-roll configuration.
(8) Ideal for CNC operations, as the plate is better controlled and clamped between the top and bottom rolls until the part is complete.
The Four-Roll Design is recommended for clients who:
1. Wish to operate through CNC with minimal dependence on operator skills.
2. Seek consistent, high-quality rolled products.
3. Desire high productivity and increased profitability.
4. Require precise accuracy and quality improvements.
5. Need handling equipment for larger plates and are concerned about production efficiency or safety.
6. Are new to plate rolling and seek the easiest machine to operate.1. Exceptionally durable structure meticulously crafted using state-of-the-art CNC control machines.
2. Dual hydraulic motors seamlessly integrated with planetary gear units drive the rotation of the two central rolls, ensuring unparalleled efficiency.
3. Premium quality hardened rolls, both hardened and polished, for superior performance and longevity.
4. Convenient separate control desk mounted on wheels for effortless maneuverability.
5. Hydraulically operated shoulder opening, easily controlled from the control desk.
6. Hydraulic lateral roll inclination for precise conical bending directly from the control desk.
7. Advanced numerical control system facilitating automatic production for consistent results.
8. Innovative roll movements on swing guides to minimize flat parts, enhancing product quality.
9. Versatile application: ideal for rolling tubes, tube segments, rounded boxes, ovals, and a variety of other shapes.
10. High resistance self-aligning bearings ensure smooth and reliable rolls rotation.
11. Expertise in rolls cambering, eliminating the reel and barrel effect to boost bending performance and precision.
(1) How long is the service life of your product?
The service life of our CNC 4 Roll Hydraulic Sheet Metal Rolling Machine largely depends on the operator's skill, experience, and daily working hours. When properly maintained according to our guidelines, the machine can last up to 10 years. However, extensive use, such as operating for 12 hours or more daily, may shorten its lifespan.
(2) What are the specific categories of your products?
Our product lineup includes three main categories of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Prebending, and Hydraulic 4-Roller with Prebending.
(3) What are the specifications and styles of existing products?
We offer both light and heavy-duty rolling machines with thickness capacities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we provide customized machines tailored to specific customer requirements, such as smaller rolling diameters for special applications like oil pipes, wind towers, loaders, and more.