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| Type: | Rolling Machine |
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Introducing our CNC 4 Roll Hydraulic Steel Plate Bending Machine - the ultimate automatic solution for all your sheet metal bending needs. This state-of-the-art roller bender is engineered to effortlessly bend iron, aluminum, and a variety of other metals with precision and efficiency. Versatile and robust, our machine not only rolls and forms pipes and tubes but also presses them into desired shapes with impeccable accuracy. Experience unmatched performance and reliability with our cutting-edge technology.
Experience the pinnacle of innovation with our Four Roll Plate Bending Rolls, renowned across the globe for their unparalleled speed, safety, precision, and user-friendliness. This fully hydraulic 4-roll bending machine with pre-bending capability handles roll lengths up to 6,000mm and plate thicknesses up to 150 mm.
Key Advantages of Our Advanced Design:
(1) Plates are introduced horizontally, unlike the tilted approach in three roll double pinch machines.
(2) Plates are instantly squared against the back roll, minimizing the risk of mis-matched end conditions.
(3) Requires operational space only on one side, streamlining the introduction process.
(4) Significantly reduces flat-ends due to superior pre-bending, with the clamping roll precisely aligning edges with the top and bottom rolls.
(5) Rolls cans at unprecedented speed, requiring only one position for each side bending roll.
(6) Entire cylinders, including edge pre-bending, can be completed in a single pass, within suitable capacity.
* Eliminates the need for pre-bending both ends before rolling the cylinder, as required in three-roll machines.
* Avoids the necessity to remove, turn, and re-insert plates as in the 3-roll single pinch process.
(7) This four-roll design can be up to 50-80% faster and more productive than any three-roll style.
(8) Ideal for CNC operations, ensuring better control as the plate remains clamped between the top and bottom rolls until completion.
The Four Roll Design is Perfect for Clients Who:
1. Desire CNC operation for reduced reliance on operator skills.
2. Seek consistent, high-quality rolled products.
3. Aim for enhanced productivity and profitability.
4. Demand superior accuracy and quality improvements.
5. Require handling equipment for larger plates, with a focus on safety and production efficiency.
6. Are new to plate rolling, as it offers the simplest operational experience.
1. Exceptionally robust structure, precisely machined using advanced CNC control machines, ensuring unparalleled durability and precision.
2. Equipped with two hydraulic motors meticulously coupled to planetary gear units, guaranteeing efficient rotation of the two central rolls.
3. Featuring hardened rolls, available in both hardened and polished finishes, optimizing performance and longevity.
4. A separate, mobile control desk on wheels provides ultimate ease of operation and flexibility.
5. Hydraulic opening of the shoulder, effortlessly managed through the control desk, enhances operational efficiency.
6. Hydraulic inclination of lateral rolls, directly controlled from the desk, facilitates precise conical bending.
7. Advanced numerical control enables seamless automatic production, streamlining the entire process.
8. Roll movements guided by swing guides minimize the flat part, ensuring superior bending accuracy.
9. Versatile application: ideal for rolling tubes, tube segments, rounded boxes, ovals, and other unique shapes.
10. Rolls rotate on high-resistance, self-aligning bearings, providing smooth operation and enhanced reliability.
11. Rolls cambering: expertly designed variable cambering technique prevents reel and barrel effects, significantly boosting bending performance and precision.
(1) How long is the service life of your product?
The service life of our Efficient Steel Roller Plate Rolling Machine largely depends on the operator's skills, experience, and daily working hours. With proper maintenance as instructed, the machine can last up to 10 years. However, extended working hours (e.g., 12 hours or more per day) may impact the longevity of the machine.
(2) What are the specific categories of your products?
We specialize in three main types of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-bending, and Hydraulic 4-Roller with Pre-bending.
(3) What are the specifications and styles of existing products?
Our range includes both light and heavy type rolling machines, with thicknesses ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we offer customized machines tailored to specific customer requirements, such as smaller rolling diameters and applications for oil pipes, wind towers, loaders, etc.
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