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Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine - the ultimate solution for precise, efficient, and automatic sheet metal rolling! This state-of-the-art machine is designed to effortlessly bend iron, aluminum, and more with unmatched accuracy. Equipped with advanced roller bender technology, the machine ensures seamless pipe and tube rolling, forming, and pressing, making it an indispensable asset for any metalworking operation.
This state-of-the-art four roll plate bending machine is globally acclaimed for its unparalleled speed, safety, precision, and user-friendliness across a diverse range of applications. Fully hydraulic and equipped with pre-bending capabilities, this machine boasts an impressive rolls length of up to 6,000mm and can handle plate thicknesses of up to 150mm.
This Advanced Design Has The Following Benefits Such As:
(1) Plates are introduced horizontally, ensuring ease of use compared to the tilted approach in three roll double pinch machines.
(2) Instant plate squaring against the back roll minimizes the risk of misaligned ends, ensuring a perfect match every time.
(3) Efficiently designed to require space on only one side of the machine, simplifying the plate introduction process.
(4) Experience significantly reduced flat-end sections due to superior pre-bending capabilities, as the clamping roll expertly aligns the edge with the precise tangent points of the top and bottom rolls.
(5) The machine excels in speed, requiring only a single position for each side bending roll to roll a can.
(6) Complete cylinder rolling in just one pass, including edge pre-bending, provided the capacity is suitable.
* No need for pre-bending both ends before rolling the entire cylinder, unlike traditional 3 roll machines.
* Eliminates the necessity to remove, turn, and re-insert the plate as required in 3 roll single pinch processes.
(7) Potentially 50-80% faster and more productive than any three roll machine style.
(8) Ideally suited for CNC operations, offering superior control as the plate remains clamped between the top and bottom rolls until completion.
The Four Roll Design Is Recommend For Clients Who:
1. Desire CNC operations, reducing reliance on operator skills.
2. Seek consistent, high-quality rolled products.
3. Aim for heightened productivity and increased profitability.
4. Demand superior accuracy and quality enhancements.
5. Require handling equipment for larger plates with a focus on production efficiency and safety.
6. Are new to plate rolling, benefiting from the machine's ease of operation.1. Constructed with an exceptionally robust structure, precisely machined using state-of-the-art CNC control machines.
2. Equipped with two powerful hydraulic motors, seamlessly coupled to planetary gear units to ensure smooth rotation of the central rolls.
3. Features premium quality hardened rolls that are meticulously hardened and polished for superior performance.
4. Includes a versatile control desk, conveniently set on wheels for effortless maneuverability.
5. Hydraulic shoulder opening operated directly from the control desk, offering enhanced operational ease.
6. The lateral rolls can be hydraulically inclined for conical bending, all controlled effortlessly from the control desk.
7. Integrated numerical control system ensuring seamless and automatic production processes.
8. Ingenious roll movements on swing guides designed to minimize the flat part, enhancing the overall bending quality.
9. Versatile machine capable of rolling tubes, tube segments, rounded boxes, ovals, and various other shapes with precision.
10. Rolls rotate on high-resistance, self-aligning bearings, providing unmatched durability and reliability.
11. Advanced rolls cambering technology, ensuring variable cambering to prevent reel and barrel effects, thereby boosting bending performance and precision.
(1) How long is the service life of your product?
The service life of our Automatic 4 Roller Plate Sheet Rolling Bending Machine depends on various factors including the skill and experience of the operator, as well as the daily working hours. With proper maintenance as per our guidelines, the machine can last up to 10 years. However, working conditions such as extended hours beyond 12 per day can impact its longevity.
(2) What are the specific categories of your products?
We specialize in three main categories of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Prebending, and Hydraulic 4-Roller with Prebending.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy types of rolling machines. We cater to various thicknesses from 6 to 150mm and widths from 1000 to 12000mm. We also offer customization to meet unique customer requirements, such as smaller rolling diameters and applications for specific industries like oil pipes, wind towers, and loaders.