Automatic Pipe Tube Bending Plate Roller with 42CrMo Rolls Material for Power Generation

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • Automatic Pipe Tube Bending Plate Roller with 42CrMo Rolls Material for Power Generation
  • Automatic Pipe Tube Bending Plate Roller with 42CrMo Rolls Material for Power Generation
  • Automatic Pipe Tube Bending Plate Roller with 42CrMo Rolls Material for Power Generation
  • Automatic Pipe Tube Bending Plate Roller with 42CrMo Rolls Material for Power Generation
  • Automatic Pipe Tube Bending Plate Roller with 42CrMo Rolls Material for Power Generation
  • Automatic Pipe Tube Bending Plate Roller with 42CrMo Rolls Material for Power Generation
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Introducing our state-of-the-art CNC 4 Roll Hydraulic Steel Plate Bending Machine! This automatic marvel is designed to effortlessly roll and bend sheet metal with precision. Whether you're working with iron, aluminum, or steel, our machine guarantees impeccable results. It is ideal for pipe and tube rolling, forming, and pressing applications, making it the ultimate choice for all your bending needs.

Product Description
 

Discover the unparalleled efficiency and precision of our Automatic Pipe Tube Bending Plate Roller, renowned globally as the fastest, safest, and most user-friendly option in its class. This fully hydraulic, 4-roll bending machine features advanced pre-bending capabilities. With a roll length reaching up to 6,000mm and a plate thickness capacity of up to 150mm, it stands as a pinnacle of engineering excellence.

This Advanced Design Has The Following Benefits Such As:

(1) Plates are introduced horizontally, eliminating the need for tilting as seen in three-roll double pinch models.

(2) Instantly squares the plate against the back roll, minimizing the risk of mismatched end conditions.

(3) Requires space on only one side of the machine for plate introduction, optimizing your workspace.

(4) The clamping roll significantly reduces flat-end issues by guiding the edge to the precise tangent points of the top and bottom rolls for superior pre-bending.

(5) Roll a can faster with just one position for each side bending roll, streamlining the process.

(6) Complete the entire cylinder in a single pass, including edge pre-bending, within the machine's capacity.

* No need to pre-bend both ends before rolling the entire cylinder, unlike 3-roll systems.

* Avoid the inconvenience of removing, turning, and re-inserting the plate as required in 3-roll single pinch systems.

(7) Achieve 50-80% faster and more productive operations compared to any three-roll style machine.

(8) Ideally suited for CNC operations, offering superior control as the plate is securely clamped between the top and bottom rolls until completion.

The Four Roll Design Is Recommended For Clients Who:

1. Desire to operate through CNC with minimal operator skill dependency.

2. Seek consistent, high-quality rolled products.

3. Aim for heightened productivity and increased profits.

4. Demand precise accuracy and quality improvements.

5. Need handling equipment for larger plates and prioritize production efficiency and safety.

6. Are new to plate rolling and require the easiest machine to operate.
 
Automatic Pipe Tube Bending Plate Roller with 42CrMo Rolls Material for Power Generation

 
Product Parameters

Automatic Pipe Tube Bending Plate Roller with 42CrMo Rolls Material for Power Generation

 
Packaging & Shipping
 
 
Automatic Pipe Tube Bending Plate Roller with 42CrMo Rolls Material for Power Generation

 
Automatic Pipe Tube Bending Plate Roller with 42CrMo Rolls Material for Power Generation

 
Automatic Pipe Tube Bending Plate Roller with 42CrMo Rolls Material for Power Generation

 
Automatic Pipe Tube Bending Plate Roller with 42CrMo Rolls Material for Power Generation
 
Our Advantages

Automatic Pipe Tube Bending Plate Roller with 42CrMo Rolls Material for Power Generation
Main Features
 

1. Built to last, our structure is meticulously crafted using advanced CNC control machines, ensuring unmatched durability and precision.
2. Equipped with dual hydraulic motors paired with planetary gear units, facilitating the smooth rotation of the two central rolls.
3. Enhanced with hardened rolls that are polished to perfection, ensuring superior performance and longevity.
4. Features a mobile control desk, offering flexibility and ease of operation.
5. Enjoy effortless operation with the hydraulic opening of the shoulder, all managed from the control desk.
6. Achieve precise conical bending with hydraulic inclination of lateral rolls, controlled directly from the desk.
7. Integrated numerical control system for seamless and automatic production processes.
8. Roll movements are designed on swing guides to minimize flat parts, enhancing the overall bending quality.
9. Versatile in application, it rolls tubes, tube segments, rounded boxes, ovals, and many other shapes with ease.
10. Rolls rotate on high-resistance self-aligning bearings, ensuring smooth and reliable operation.
11. Expertly engineered rolls cambering eliminates reel and barrel effects, boosting bending performance and precision.

FAQ
 

(1) How long is the service life of your product?

The longevity of our Automatic Pipe Tube Bending Plate Roller with 42CrMo Rolls Material is influenced by the operator's skill, experience, and the daily working hours. With proper maintenance as per our guidelines, the machine can last up to 10 years. However, extended daily use, such as 12 hours or more, can impact its service life.

(2) What are the specific categories of your products?

Our product range includes three main types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.

(3) What are the specifications and styles of existing products?

Our rolling machines are available in both light and heavy-duty models, accommodating thicknesses from 6mm to 150mm and widths from 1000mm to 12000mm. We also offer custom-made machines tailored to specific customer requirements, such as smaller rolling diameters and specialized applications including oil pipes, wind towers, and loaders.

Rolling Process
 
 
Automatic Pipe Tube Bending Plate Roller with 42CrMo Rolls Material for Power Generation

 
Application
 
(1) Shipyard
The ship plate bending machine is meticulously engineered to meet the specific requirements of shipyard production. It delivers superior bending capacities coupled with exceptional flexibility, ensuring it meets the rigorous demands of the maritime industry.

(2) Wind Tower
Engineered for the energy industry, this equipment rolls heavy-duty, thick plates to construct robust nuclear reactors and turbine housings, supporting the advancement of renewable energy solutions.

(3) Boilers, pressure vessels, heat exchangers
Designed to perfect the art of plate bending, this machine excels in manufacturing tanks, barrels, and water treatment units, making it indispensable for industries focused on pressure containment.

(4) Steel structure
With the right equipment, you can craft complex steel structures such as bent segments, pipe structures, cones, and domes, ensuring efficiency and precision in every project.
 

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