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Type: | Rolling Machine |
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Introducing our state-of-the-art CNC 4 Roll Hydraulic Steel Plate Bending Machine! This automatic marvel is designed to effortlessly roll and bend sheet metal with precision. Whether you're working with iron, aluminum, or steel, our machine guarantees impeccable results. It is ideal for pipe and tube rolling, forming, and pressing applications, making it the ultimate choice for all your bending needs.
Discover the unparalleled efficiency and precision of our Automatic Pipe Tube Bending Plate Roller, renowned globally as the fastest, safest, and most user-friendly option in its class. This fully hydraulic, 4-roll bending machine features advanced pre-bending capabilities. With a roll length reaching up to 6,000mm and a plate thickness capacity of up to 150mm, it stands as a pinnacle of engineering excellence.
This Advanced Design Has The Following Benefits Such As:
(1) Plates are introduced horizontally, eliminating the need for tilting as seen in three-roll double pinch models.
(2) Instantly squares the plate against the back roll, minimizing the risk of mismatched end conditions.
(3) Requires space on only one side of the machine for plate introduction, optimizing your workspace.
(4) The clamping roll significantly reduces flat-end issues by guiding the edge to the precise tangent points of the top and bottom rolls for superior pre-bending.
(5) Roll a can faster with just one position for each side bending roll, streamlining the process.
(6) Complete the entire cylinder in a single pass, including edge pre-bending, within the machine's capacity.
* No need to pre-bend both ends before rolling the entire cylinder, unlike 3-roll systems.
* Avoid the inconvenience of removing, turning, and re-inserting the plate as required in 3-roll single pinch systems.
(7) Achieve 50-80% faster and more productive operations compared to any three-roll style machine.
(8) Ideally suited for CNC operations, offering superior control as the plate is securely clamped between the top and bottom rolls until completion.
The Four Roll Design Is Recommended For Clients Who:
1. Desire to operate through CNC with minimal operator skill dependency.
2. Seek consistent, high-quality rolled products.
3. Aim for heightened productivity and increased profits.
4. Demand precise accuracy and quality improvements.
5. Need handling equipment for larger plates and prioritize production efficiency and safety.
6. Are new to plate rolling and require the easiest machine to operate.1. Built to last, our structure is meticulously crafted using advanced CNC control machines, ensuring unmatched durability and precision.
2. Equipped with dual hydraulic motors paired with planetary gear units, facilitating the smooth rotation of the two central rolls.
3. Enhanced with hardened rolls that are polished to perfection, ensuring superior performance and longevity.
4. Features a mobile control desk, offering flexibility and ease of operation.
5. Enjoy effortless operation with the hydraulic opening of the shoulder, all managed from the control desk.
6. Achieve precise conical bending with hydraulic inclination of lateral rolls, controlled directly from the desk.
7. Integrated numerical control system for seamless and automatic production processes.
8. Roll movements are designed on swing guides to minimize flat parts, enhancing the overall bending quality.
9. Versatile in application, it rolls tubes, tube segments, rounded boxes, ovals, and many other shapes with ease.
10. Rolls rotate on high-resistance self-aligning bearings, ensuring smooth and reliable operation.
11. Expertly engineered rolls cambering eliminates reel and barrel effects, boosting bending performance and precision.
(1) How long is the service life of your product?
The longevity of our Automatic Pipe Tube Bending Plate Roller with 42CrMo Rolls Material is influenced by the operator's skill, experience, and the daily working hours. With proper maintenance as per our guidelines, the machine can last up to 10 years. However, extended daily use, such as 12 hours or more, can impact its service life.
(2) What are the specific categories of your products?
Our product range includes three main types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.
(3) What are the specifications and styles of existing products?
Our rolling machines are available in both light and heavy-duty models, accommodating thicknesses from 6mm to 150mm and widths from 1000mm to 12000mm. We also offer custom-made machines tailored to specific customer requirements, such as smaller rolling diameters and specialized applications including oil pipes, wind towers, and loaders.