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Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine, a pinnacle of engineering excellence. This Automatic Sheet Metal Roller Bender is designed to meet all your industrial needs, effortlessly bending iron, aluminum, and other metals. Ideal for pipe and tube rolling, forming, and pressing, this machine guarantees precision, efficiency, and durability, making it an indispensable asset for your manufacturing processes.
Experience unparalleled performance and innovation with our state-of-the-art Industrial 4 Roller Plate Sheet Rolling Bending Machine. Specially crafted for both steel and aluminum, it is a versatile solution that enhances productivity and ensures superior quality in every operation.
Explore the future of metalworking with the Industrial 4 Roller Plate Sheet Rolling Bending Machine. Engineered for excellence, this machine is your ultimate partner in achieving flawless bends and rolls, streamlining your workflow and elevating your production capabilities.
Our Industrial 4 Roller Plate Sheet Rolling Bending Machine for Steel and Aluminum stands as a paragon in the field of plate bending technology. Recognized globally for its unparalleled speed, safety, precision, and user-friendly operation, this hydraulic marvel boasts pre-bending capabilities that set it apart. With a roll length capacity reaching up to 6,000 mm and plate thickness accommodation up to 150 mm, this machine is engineered to handle a diverse range of materials and specifications with utmost efficiency.
This Advanced Design Offers Unmatched Benefits:
(1) The plate is introduced horizontally, avoiding the tilting required by three-roll double pinch systems.
(2) Instantly squares the plate against the back roll, dramatically reducing the risk of a mismatched end condition.
(3) Requires operational space only on one side of the machine, optimizing workspace efficiency.
(4) Significantly reduces flat-end due to superior pre-bending, enabled by the clamping roll reaching precise tangent points of the top and bottom rolls.
(5) Speeds up the can rolling process, needing only one position for each side bending roll.
(6) Completes the entire cylinder in a single pass, including edge pre-bending, within appropriate capacity limits.
* Eliminates the need to pre-bend both ends before rolling the whole cylinder, unlike the 3-roll systems.
* No longer necessitates the removal, turning, and re-insertion of the plate, a critical efficiency improvement over 3-roll single pinch machines.
(7) Enhances productivity by 50-80% compared to any three-roll design.
(8) Perfectly suited for CNC operations, ensuring better control as the plate is clamped securely between the top and bottom rolls until completion.
The Four Roll Design is Ideal for Clients Who:
1. Desire seamless CNC operations with minimal reliance on operator expertise.
2. Seek consistent and superior quality in their rolled products.
3. Aim for heightened productivity and maximized profit margins.
4. Require precise accuracy and notable quality enhancements.
5. Need efficient handling solutions for larger plates, especially when addressing production or safety considerations.
6. Are newcomers to plate rolling, as this is the easiest and most intuitive machine to operate.1. Exceptionally robust structure, precision-engineered with CNC control machines for unparalleled durability and accuracy.
2. Dual hydraulic motors integrated with planetary gear units, driving the two central rolls for seamless rotation and superior efficiency.
3. Premium-quality hardened rolls, meticulously polished to ensure optimal performance and longevity.
4. Ergonomically designed separate control desk on wheels, offering utmost convenience and flexibility.
5. Effortless hydraulic shoulder opening, easily managed from the intuitive control desk.
6. Advanced hydraulic inclination of lateral rolls, enabling precise conical bending directly from the user-friendly control desk.
7. State-of-the-art numerical control for streamlined and automatic production, enhancing productivity and consistency.
8. Sophisticated roll movements on swing guides to minimize flat sections, ensuring a smooth and uniform bend.
9. Versatile applications: capable of rolling tubes, tube segments, rounded boxes, ovals, and various other shapes with exceptional precision.
10. High-resistance, self-aligning bearings for flawless roll rotation and reduced maintenance.
11. Expertly designed rolls cambering system to prevent reel and barrel effects, significantly boosting bending performance and precision.
(1) How long is the service life of your product?
The service life of our Industrial 4 Roller Plate Sheet Rolling Bending Machine for Steel and Aluminum largely depends on the worker's skills, experience, and daily working hours. With proper maintenance according to our instructions, the machine's lifespan can reach up to 10 years. However, extended working hours, such as 12 hours or more per day, may affect its longevity.
(2) What are the specific categories of your products?
We offer three main types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Prebending, and Hydraulic 4 Roller with Prebending. Each category is designed to meet various industrial needs and applications.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy types of rolling machines, with thickness capacities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. We also cater to special requests, producing custom machines for specific applications such as smaller rolling diameters or specialized uses in industries like oil pipelines, wind towers, and loaders.