3 Roller Pipe Tube Rolling Bender Metal Tanks for Trains and Hgvs

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • 3 Roller Pipe Tube Rolling Bender Metal Tanks for Trains and Hgvs
  • 3 Roller Pipe Tube Rolling Bender Metal Tanks for Trains and Hgvs
  • 3 Roller Pipe Tube Rolling Bender Metal Tanks for Trains and Hgvs
  • 3 Roller Pipe Tube Rolling Bender Metal Tanks for Trains and Hgvs
  • 3 Roller Pipe Tube Rolling Bender Metal Tanks for Trains and Hgvs
  • 3 Roller Pipe Tube Rolling Bender Metal Tanks for Trains and Hgvs
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  • Overview
  • Product Description
  • Product Parameters
  • Main Features
  • Packaging & Shipping
  • Installation Instructions
  • Our Advantages
  • After Sales Service
  • Optional Equipments
Overview

Basic Info.

Forging Forming Method
Free Forging
Power Source
Hydraulic Pressure
Feature
PLC Control
Certification
ISO9001, CE
Warranty
24 Months
Customized
Customized
Advantage
Use Widely
Condition
New
Rolls Number
3
Rolls Material
42CrMo
Rolls
Hardened, Heat Treated
Frame
Well Steel Welded
Pre-Bending
Yes
Top Roller
Universal Movement
Rolls Cambering
Yes
Bottom Roller
Powered by Motor, Reducer, Gear
Bearing Type
Selfaligning
Digital Readout
Touch Screen
Operation Table
Moveable
Drop End
Hydraulic
Cone Bending
Optional
Top Crane
Optional
Side Supports
Optional
Transport Package
Standard Export Package
Specification
20x3000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
12000.000kg

Product Description


3 Roller Pipe Tube Rolling Bender Metal Tanks for Trains and HGVs 

The upper roller universal plate rolling machine adopts the upper roller lifting hydraulic transmission and horizontal movement (mechanical transmission), driven by the lower roller, and has an electrical centralized control operating system. It can complete the pre-bending of both ends of the plate and the rolling of cylindrical and arc-shaped workpieces at one time. It can also perform certain shaping and leveling on the metal sheet, with the effect of direct pre-bending, saving trouble and material. It is equipped with NC system control to improve the degree of automation.

 
Product Description


This machine is particularly suitable for medium plate and stainless plate for the production of cylinders and varying radiuses parts.

Top roll is driven by oil cylinder, move up and down, and horizontal. 

Two bottom Rolls are powered by motor, reducer, gear.  

Hydraulic drop-end for ease of finished cylinder removal 

Easy operation with working table

Pre-bending function

Digital read-outs

Steel welded heavy frame construction, strong and solidity

High tensile hardened rolls, heat treated

Hydraulic balancing device 


Hydraulic elements: YUKEN/Japan 
Emergency system: Emergency push button on control panel 
Electric equipment: Siemens / Schneideri 
PLC: Omron / Japan
Motor: Shandong Kaiyuan Group 
User's manual in English



3 Roller Pipe Tube Rolling Bender Metal Tanks for Trains and Hgvs

 

Product Parameters

 

3 Roller Pipe Tube Rolling Bender Metal Tanks for Trains and Hgvs

 

Main Features


1) High product precision compare with other 3 roll bending machine

(2) Unique rolling process, high-precision end pre-bending, continuous bending without back angle, and digital control of the bending process.

(3) Man-machine dialogue control interface, efficient and easy to operate.

(4) Physical bending process software, man-machine dialogue window, automatic compensation of bending process.

(5) Single-person operation, efficient, safe and convenient.

(6) Abundant bending shapes, including rolled O-shape, U-shape, multi-section R and other different shapes.

(7) The choice of multiple models, according to the application or user requirements, there are economical NC display models and TNC NC models.



 

Packaging & Shipping


3 Roller Pipe Tube Rolling Bender Metal Tanks for Trains and Hgvs


3 Roller Pipe Tube Rolling Bender Metal Tanks for Trains and Hgvs

3 Roller Pipe Tube Rolling Bender Metal Tanks for Trains and Hgvs

3 Roller Pipe Tube Rolling Bender Metal Tanks for Trains and Hgvs

 

Installation Instructions


3 Roller Pipe Tube Rolling Bender Metal Tanks for Trains and Hgvs

3 Roller Pipe Tube Rolling Bender Metal Tanks for Trains and Hgvs

3 Roller Pipe Tube Rolling Bender Metal Tanks for Trains and Hgvs

1. Regularly lubricate rolling machine, and manual lubrication points according to the requirements of lubrication instructions.
2. Roll the plate according to the parameters specified in the manual book. Pay attention to the max rolling capacity.
3. Strictly operate according to the procedure and operation method. When the upper roller is lifted to the limit position, pay attention to whether the equipment is running safely.
4. When the main drive is stopped, the upper roller can be raised and lowered, the tilting bearing can be tilted and reset, and the upper roller can be lifted.
5. During operation, if abnormal phenomena such as irregular noise and impact are found, stop the machine immediately for inspection.
6. During the operation, all personnel must coordinate with each other and obey the command of the person in charge of the rolling plate. It is forbidden to start the machine without a password.
7. During rolling operation, great attention should be paid to the hands being pressed by the steel plate and rolled in together. 
8. Be careful not to collide with the machine when lifting finished pipe by crane.


 

Our Advantages


1. The drum-shaped upper roller and supporting roller of bottom rollers are adjusted together to achieve high-precision product straightness

The drum-shaped upper roller is adopted, and drum-shaped preset amount is generally at 70% of the roller load. smaller diameter bottom roller, the lower part of the lower roller is supported by an adjustable idler roller. According to the load of the rolled product, the idler roller at the lower part of the lower roller is adjusted, which greatly improves the straightness of the product.


2. Rear bending and rolling, high-precision product roundness

The plate rolling machine adopts backward bending (the feeding direction of the plate is opposite to the moving direction of the upper roll), the upper roll is pressed down while the lower roll is rotating, continuous bending, the end of the plate is pre-bent and directly pressed and pre-bent , to avoid the generation of front curved rear corners, and can control the length and shape of the remaining straight sides.


 

After Sales Service


The warranty period of the equipment is 1 year, and the supplier shall be responsible for solving any quality problems in the equipment within 1 year.
During the warranty period, the buyer has the ability to resolve the fault by himself. In the event of a major fault, the supplier will give a clear answer within 24 hours after receiving the notice from Party A.

During the equipment warranty period, the supplier shall provide timely and free maintenance services for all types of equipment failures, and any non-human-caused parts damage shall be replaced free of charge in a timely manner. The warranty period of the replaced parts shall be recalculated from the replacement date.
 


 

Optional Equipments

 

3 Roller Pipe Tube Rolling Bender Metal Tanks for Trains and Hgvs
Cone Bending Device





 

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