Hydraulic 4 Roll Plate Roller for Automatic Bending of Iron and Aluminum Atmospheric Tanks

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • Hydraulic 4 Roll Plate Roller for Automatic Bending of Iron and Aluminum Atmospheric Tanks
  • Hydraulic 4 Roll Plate Roller for Automatic Bending of Iron and Aluminum Atmospheric Tanks
  • Hydraulic 4 Roll Plate Roller for Automatic Bending of Iron and Aluminum Atmospheric Tanks
  • Hydraulic 4 Roll Plate Roller for Automatic Bending of Iron and Aluminum Atmospheric Tanks
  • Hydraulic 4 Roll Plate Roller for Automatic Bending of Iron and Aluminum Atmospheric Tanks
  • Hydraulic 4 Roll Plate Roller for Automatic Bending of Iron and Aluminum Atmospheric Tanks
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Experience unparalleled precision and efficiency with our CNC 4 Roll Hydraulic Steel Plate Bending Machine. Designed for the automatic bending of sheet metal, this state-of-the-art roller bender is perfect for manipulating iron and aluminum. The advanced technology ensures smooth pipe and tube rolling, forming, and pressing, making it an indispensable tool in metal fabrication.

Product Description
 

Introducing the pinnacle in plate bending technology: the Hydraulic 4 Roll Plate Roller by Nantong Weihua Import & Export Co., Ltd. Recognized globally for its unparalleled speed, safety, precision, and user-friendly design, this fully hydraulic 4-roll machine revolutionizes the bending of iron and aluminum. Boasting impressive capabilities, it handles roll lengths up to 6,000mm and plate thicknesses up to 150mm with unparalleled ease and efficiency.

This Advanced Design Offers the Following Unmatched Benefits:

(1) The plate is fed horizontally, eliminating the tilt required in three-roll double pinch machines, enhancing stability and ease.

(2) Instant plate squaring against the back roll minimizes the risk of mismatched end conditions, ensuring perfect precision every time.

(3) Space efficiency is maximized, requiring access from only one side of the machine for plate introduction.

(4) Superior pre-bending capabilities drastically reduce the flat-end, thanks to a clamping roll that aligns edges precisely with the top and bottom rolls.

(5) Experience the fastest can-rolling process with only one position needed for each side bending roll, optimizing speed and productivity.

(6) Complete cylinder fabrication in a single pass, including edge pre-bending, within the machine's capacity limits.

* Unlike 3-roll machines, there's no need to pre-bend both ends before rolling the entire cylinder.

* No cumbersome removal, turning, and re-insertion of the plate as required with 3-roll single pinch systems.

(7) The four-roll mechanism can increase speed and productivity by up to 50-80% compared to any three-roll machine.

(8) Ideal for CNC operations due to superior control, with the plate firmly clamped between the top and bottom rolls throughout the process.

The Four Roll Design is Perfect For Clients Who:

1. Seek to harness CNC technology, reducing reliance on operator skill without compromising quality.

2. Desire consistent, high-quality rolled products with every operation.

3. Aim to boost productivity and profitability through advanced machinery.

4. Demand exceptional accuracy and quality enhancements in their production processes.

5. Require efficient handling equipment for larger plates, with a focus on productivity and safety.

6. Are new to plate rolling and need the easiest, most intuitive machine to operate.
 
Hydraulic 4 Roll Plate Roller for Automatic Bending of Iron and Aluminum Atmospheric Tanks

 
Product Parameters

Hydraulic 4 Roll Plate Roller for Automatic Bending of Iron and Aluminum Atmospheric Tanks

 
Packaging & Shipping
 
 
Hydraulic 4 Roll Plate Roller for Automatic Bending of Iron and Aluminum Atmospheric Tanks

 
Hydraulic 4 Roll Plate Roller for Automatic Bending of Iron and Aluminum Atmospheric Tanks

 
Hydraulic 4 Roll Plate Roller for Automatic Bending of Iron and Aluminum Atmospheric Tanks

 
Hydraulic 4 Roll Plate Roller for Automatic Bending of Iron and Aluminum Atmospheric Tanks
 
Our Advantages

Hydraulic 4 Roll Plate Roller for Automatic Bending of Iron and Aluminum Atmospheric Tanks
Main Features
 

1. Unmatched Durability: Immaculately engineered with CNC control machines for an exceptionally robust structure.
2. Superior Power: Two potent hydraulic motors paired with advanced planetary gear units ensure the seamless rotation of the central rolls.
3. Premium Quality Rolls: Features hardened and polished rolls for enhanced performance and longevity.
4. Convenient Control: Comes with a separate, mobile control desk for effortless operation.
5. Easy Adjustments: Hydraulic shoulder opening controlled directly from the desk for user convenience.
6. Versatile Bending: Hydraulic lateral roll inclination for precise conical bending, manageable directly from the control desk.
7. Automatic Efficiency: Equipped with numerical control for streamlined automatic production.
8. Minimized Waste: Roll movements on swing guides efficiently reduce flat parts.
9. Multifunctional Use: Perfect for rolling tubes, tube segments, rounded boxes, ovals, and various other shapes.
10. Reliable Rotation: Rolls rotate on high-resistance, self-aligning bearings for optimal performance.
11. Precision Engineering: Expertly designed rolls cambering to prevent reel and barrel effect, boosting bending precision and performance.

FAQ
 

(1) How long is the service life of your product?

The service life of our hydraulic 4 roll plate roller largely depends on the operator's skill level, experience, and daily working hours. With proper maintenance as per our guidelines, the machine can last up to an impressive 10 years. However, working continuously for 12 hours or more each day can reduce its longevity.

(2) What are the specific categories of your products?

We proudly offer three main types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.

(3) What are the specifications and styles of existing products?

Our rolling machines come in both light and heavy-duty variants, with thickness capacities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we cater to specialized requests, such as smaller rolling diameters and specific applications including oil pipes, wind towers, and loaders.

Rolling Process
 
 
Hydraulic 4 Roll Plate Roller for Automatic Bending of Iron and Aluminum Atmospheric Tanks

 
Application
 
(1) Shipyard
Our ship plate bending machine is meticulously engineered to meet the rigorous demands of shipyard production. It offers unparalleled bending capacities and outstanding flexibility, ensuring efficiency and precision in every project.

(2) Wind Tower
Designed to support the energy industry's needs, our machine expertly rolls heavy-duty, thick plates, making it ideal for constructing nuclear reactor and turbine housings.

(3) Boilers, pressure vessels, heat exchangers
Perfect for designing plate bending rolls, our machine excels in manufacturing tanks, barrels, and water treatment units, ensuring robustness and reliability.

(4)Steel structure
With the appropriate equipment, you can effortlessly create intricate steel structures, including bent segments, pipe structures, cones, domes, and more, achieving precision and durability.
 

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