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Type: | Rolling Machine |
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Discover the ultimate in precision and efficiency with our CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art Automatic Sheet Metal Roller Bender is engineered to perfection, handling a wide range of materials including iron and aluminum. Whether you're working with pipe, tube, or flat sheets, our versatile machine ensures seamless rolling, forming, and pressing operations, delivering consistent, high-quality results every time.
This four roll plate bending machine is globally recognized as the fastest, safest, most precise, and user-friendly plate roll in its class. Featuring a fully hydraulic 4-roll system with pre-bending capabilities, it offers unparalleled performance. The rolls extend up to 6,000mm in length and accommodate plate thicknesses of up to 150mm.
This Advanced Design Has The Following Benefits Such As:
(1) The plate is introduced horizontally, unlike the tilted approach of a three-roll double pinch system.
(2) The plate is instantly squared against the back roll, significantly reducing the risk of mismatched ends.
(3) Requires operational space only on one side, where the plate is fed into the machine.
(4) Enhanced pre-bending minimizes flat-ends, thanks to the clamping roll that positions the edge precisely against the top and bottom rolls.
(5) It is the fastest machine for rolling cans, requiring only one position for each side bending roll.
(6) The entire cylinder can be completed in a single pass, within suitable capacity, including edge pre-bending.
* Eliminates the need for pre-bending both ends before rolling the entire cylinder, as necessary with a 3-roll machine.
* No need to remove, turn, and re-insert the plate, unlike in a 3-roll single pinch machine.
(7) The four-roll system can be 50-80% faster and more productive than any three-roll configuration.
(8) It is ideally suited for CNC operations, offering superior control as the plate is clamped between the top and bottom rolls until the process is complete.
The Four Roll Design Is Recommend For Clients Who:
1. Wish to utilize CNC operations with less reliance on operator skills.
2. Seek consistent, high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Require precision and quality enhancements.
5. Need to handle larger plates, with considerations for production efficiency and safety.
6. Are new to plate rolling, as it is the easiest plate roll to operate.1. Crafted with an unyielding structure, precision-machined using advanced CNC control systems
2. Equipped with dual hydraulic motors linked to planetary gear units, ensuring efficient rotation of the two central rolls
3. Features both hardened and polished rolls for enhanced durability and finish quality
4. Comes with a separate, mobile control desk for ease of operation
5. Allows for hydraulic shoulder opening via the user-friendly control desk
6. Facilitates hydraulic lateral roll inclination directly from the control desk, perfect for precise conical bending
7. Integrated numerical control for seamless, automatic production processes
8. Utilizes swing guide roll movements to minimize flat section generation
9. Versatile in application, capable of rolling tubes, tube segments, rounded boxes, ovals, and various other shapes
10. Rolls rotate on high-resistance self-aligning bearings for optimal performance
11. Innovative roll cambering technology to counteract reel and barrel effects, enhancing bending accuracy and performance
(1) How long is the service life of your product?
The service life of our Automatic Sheet Rolling Machine with Forming Rolls largely depends on the skill and experience of the operator, as well as the daily working hours. With proper maintenance as per the guidelines, the machine can last up to 10 years. However, if the machine is used for extended periods, such as 12 hours or more per day, it may affect its longevity.
(2) What are the specific categories of your products?
We offer three main types of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-Bending, and Hydraulic 4-Roller with Pre-Bending.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy-duty rolling machines, with thickness capabilities from 6mm to 150mm and width options from 1000mm to 12000mm. We also specialize in custom machines tailored to specific customer requirements, such as smaller rolling diameters and unique applications like oil pipes, wind towers, and loaders.