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Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine - your ultimate solution for precision and efficiency in sheet metal fabrication. This state-of-the-art machine effortlessly bends iron, aluminum, and other metals with unparalleled accuracy. Perfect for pipe and tube rolling, forming, and pressing, it sets the standard for modern metalworking.
This four roll plate bending machine is globally acclaimed as the epitome of speed, safety, precision, and user-friendliness in its entire range. Boasting fully hydraulic operation and pre-bending capabilities, this machine handles rolls up to 6,000mm in length and plate thicknesses of up to 150mm with unmatched efficiency.
This Advanced Design Offers the Following Benefits:
(1) Plates are introduced horizontally, unlike the tilted approach in three-roll double pinch machines.
(2) Plates are instantly squared against the back roll, minimizing the risk of mismatched ends.
(3) Requires space on only one side of the machine, where the plate is fed into the system.
(4) Significantly reduced flat-ends due to superior pre-bending, thanks to the clamping roll that precisely aligns with the tangent points of the top and bottom rolls.
(5) The fastest machine for rolling a cylinder, requiring only one position for each side bending roll.
(6) Complete the entire cylinder in a single pass (within suitable capacity), including pre-bending the edges.
* No need to pre-bend both ends before rolling the entire cylinder, unlike with a three-roll machine.
* No need to remove, turn, and re-insert the plate as required with a three-roll single pinch machine.
(7) This four-roll machine can be 50-80% faster and more productive than any three-roll style machine.
(8) Optimal for CNC operations due to better control, with the plate clamped between the top and bottom rolls until the part is finished.
The Four-Roll Design is Recommended for Clients Who:
1. Desire CNC operation with minimal reliance on operator skills.
2. Seek consistent quality in rolled products.
3. Aim for high productivity and increased profitability.
4. Require enhanced accuracy and quality.
5. Need handling equipment for larger plates and are concerned with production or safety.
6. Are new to plate rolling, as this is the easiest plate roll to operate.1. This machine boasts an exceedingly robust structure, meticulously machined using state-of-the-art CNC control machines.
2. Equipped with two powerful hydraulic motors, expertly coupled to planetary gear units, for seamless rotation of the two central rolls.
3. Engineered with hardened rolls that are both polished and durable, ensuring long-lasting performance.
4. Features a separate, mobile control desk on wheels for unparalleled convenience.
5. Offers hydraulic shoulder opening, effortlessly managed from the control desk.
6. Allows hydraulic inclination of lateral rolls for precise conical bending, all controlled directly from the desk.
7. Integrated numerical control for streamlined and automatic production processes.
8. Rolls move on innovative swing guides, significantly reducing any flat part during operations.
9. Versatile design capable of rolling tubes, tube segments, rounded boxes, ovals, and various other shapes.
10. Rolls rotate on high-resistance, self-aligning bearings for optimal performance.
11. Utilizes advanced Rolls Cambering technology to prevent reel and barrel effects, thereby enhancing bending precision and performance.
(1) How long is the service life of your product?
The service life of our High Efficiency Steel Roller Plate Bending Machine for Sheet Metal depends significantly on the operator's skill, experience, and daily working hours. With proper maintenance as per our guidelines, the machine can last up to 10 years. However, if the machine operates for extended periods, such as 12 hours a day or more, its lifespan may be reduced.
(2) What are the specific categories of your products?
We offer three main types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Prebending, and Hydraulic 4 Roller with Prebending.
(3) What are the specifications and styles of existing products?
Our portfolio includes both light and heavy-duty rolling machines. Specifications range from thicknesses of 6-150mm and widths of 1000-12000mm. Additionally, we can manufacture custom machines tailored to specific customer requirements, such as smaller rolling diameters and specialized applications like oil pipes, wind towers, and loaders.