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Type: | Rolling Machine |
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CNC 4-Roll Hydraulic Steel Plate Bending Machine - The Ultimate Automatic Sheet Metal Roller. Effortlessly bend iron, aluminum, and steel plates with precision. This machine takes pipe and tube rolling, forming, and pressing to a whole new level!
Step into the future of plate rolling with our cutting-edge four roll plate bending machine. Globally recognized for its unmatched speed, safety, precision, and user-friendliness, this fully hydraulic marvel revolutionizes the process with pre-bending capabilities. With roll lengths extending up to 6,000mm and plate thicknesses reaching 150mm, this machine is engineered to handle the most demanding tasks with ease.
This Advanced Design Offers the Following Exceptional Benefits:
(1) Horizontal plate introduction (unlike the tilted approach in three roll double pinch designs)
(2) Instant plate squaring against the back roll, minimizing the risk of mismatched end conditions
(3) Space-efficient operation, requiring space only on the plate introduction side
(4) Significantly reduced flat-end areas due to enhanced pre-bending, with the clamping roll reaching precise tangent points on the top and bottom rolls
(5) Unmatched speed in rolling a can, requiring just one positioning for each side bending roll
(6) Complete cylinder finishing in a single pass, within suitable capacity, including pre-bending of edges
* Eliminates the need for pre-bending both ends before rolling the full cylinder, unlike 3-roll systems
* No need to remove, turn, and reinsert the plate as required by 3-roll single pinch designs
(7) Four-roll systems can be up to 50-80% quicker and more productive than any three-roll style
(8) Ideal for CNC operations, offering superior control with the plate clamped between top and bottom rolls until completion
The Four-Roll Design is Perfect for Clients Who:
1. Aim to leverage CNC operations, reducing reliance on operator expertise
2. Seek consistent, high-quality rolled products
3. Desire heightened productivity and profit margins
4. Require enhanced accuracy and quality improvements
5. Utilize handling equipment for larger plates and prioritize production and safety
6. Are newcomers to plate rolling, as it offers the simplest operation process1. Exceptionally sturdy construction, meticulously crafted using advanced CNC control machines for unparalleled durability.
2. Equipped with dual hydraulic motors connected to planetary gear units, ensuring smooth and efficient rotation of the central rolls.
3. Enhanced with hardened and polished rolls for superior strength and longevity.
4. Includes a separate, mobile control desk for ultimate convenience and ease of operation.
5. Features hydraulic shoulder opening, effortlessly managed via the control desk.
6. Offers hydraulic inclination of lateral rolls, allowing for precise conical bending directly from the control desk.
7. Integrated numerical control system for seamless and automated production processes.
8. Roll movements are guided on swing guides, significantly reducing flat parts and improving accuracy.
9. Versatile in application, capable of rolling tubes, tube segments, rounded boxes, ovals, and various other shapes.
10. Rolls rotate on high-resistance, self-aligning bearings for enhanced stability and performance.
11. Innovative rolls cambering technology minimizes reel and barrel effect, boosting bending precision and performance.
(1) How long is the service life of your product?
The longevity of our product largely hinges on the operator's skill, experience, and daily usage hours. With proper maintenance, as per our guidelines, our rolling machines can last up to a remarkable 10 years. However, excessive usage, such as operating for 12 or more hours daily, can significantly impact the lifespan.
(2) What are the specific categories of your products?
Our product range is categorized into three primary types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.
(3) What are the specifications and styles of existing products?
We offer both light and heavy type rolling machines, catering to thicknesses ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we provide customization options to meet unique requirements such as smaller rolling diameters and specialized applications like oil pipes, wind towers, loaders, and more.