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Type: | Rolling Machine |
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Discover unparalleled precision and efficiency with our CNC 4 Roll Hydraulic Steel Plate Bending Machine. This revolutionary automatic sheet metal roller bender is expertly designed to handle iron, aluminum, and various metals with ease. Perfect for pipe and tube rolling, it excels in forming and pressing applications. Elevate your operations with the ultimate in bending technology.
Introducing the pinnacle of precision and efficiency - our Industrial 4 Roll Hydraulic Plate Roller for Sheet Metal Bending. Renowned globally, this state-of-the-art machine stands as the fastest, safest, and most precise plate roller available across all ranges. Fully hydraulic with pre-bending capabilities, it handles rolls up to an impressive 6,000mm in length and plate thickness up to 150mm.
Experience Unmatched Benefits with Our Advanced Design:
(1) The plate is fed horizontally, unlike the tilted introduction in three-roll double pinch machines.
(2) Immediate squaring of the plate against the back roll minimizes the risk of mismatched end conditions.
(3) Requires spatial accommodation on only one side, optimizing floor space where the plate is introduced.
(4) Drastically reduced flat-ends due to superior pre-bending, thanks to the clamping roll reaching precise tangent points of top and bottom rolls.
(5) Unmatched speed in rolling a can, with just one position setting for each side bending roll.
(6) Seamless cylinder completion in a single pass, including pre-bending of edges, within suitable capacity.
* Eliminates the need for pre-bending both ends before rolling the entire cylinder, a requirement in 3-roll systems.
* No need to remove, turn, and re-insert the plate as is necessary with a 3-roll single pinch.
(7) Achieve up to 50-80% faster and more productive operations compared to any three-roll machine style.
(8) Perfectly suited for CNC operation, offering better control by clamping the plate between top and bottom rolls until completion.
Our Four Roll Design is Perfect for Clients Who:
1. Desire to operate through CNC with reduced reliance on operator skills.
2. Seek consistent quality in rolled products.
3. Aim for high productivity and increased profitability.
4. Demand high accuracy and quality improvements.
5. Require handling equipment for larger plates while prioritizing production efficiency and safety.
6. Are new to plate rolling and need an easy-to-operate machine.1. Built with an extremely robust structure, precisely machined using advanced CNC control machines for unparalleled durability.
2. Equipped with two powerful hydraulic motors, each coupled to planetary gear units, ensuring smooth and efficient rotation of the two central rolls.
3. Features hardened rolls that are polished for enhanced performance and longevity.
4. Comes with a separate, mobile control desk on wheels for convenient operation.
5. Includes hydraulic shoulder opening, conveniently controlled from the control desk.
6. Offers hydraulic inclination of lateral rolls for precise conical bending, all managed directly from the control desk.
7. Incorporates numerical control for seamless automatic production and consistent results.
8. Utilizes roll movements on swing guides, significantly reducing the flat part in the bending process.
9. Versatile usage for rolling tubes, tube segments, rounded boxes, ovals, and various other shapes.
10. Rolls rotate on high-resistance, self-aligning bearings, ensuring smooth and reliable operation.
11. Innovative Rolls Cambering technology with variable cambering to prevent reel and barrel effect, enhancing bending performance and precision.
(1) What is the service life of your product?
The service life of our rolling machines largely depends on the skill and experience of the operator, as well as the number of working hours each day. With proper maintenance as per the provided instructions, the machine's life can extend up to 10 years. However, if the machine operates for 12 hours or more each day, this may impact its longevity.
(2) What specific categories of products do you offer?
We specialize in three main types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.
(3) What are the specifications and styles of your existing products?
Our product range includes both light and heavy-duty rolling machines. We offer machines with thickness capabilities ranging from 6 to 150mm and widths from 1000 to 12000mm. Additionally, we can customize machines to meet special customer requirements, such as smaller rolling diameters or specialized applications like oil pipes, wind towers, and loaders.