Industrial 4 Roll Hydraulic Plate Roller for Sheet Metal Bending

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • Industrial 4 Roll Hydraulic Plate Roller for Sheet Metal Bending
  • Industrial 4 Roll Hydraulic Plate Roller for Sheet Metal Bending
  • Industrial 4 Roll Hydraulic Plate Roller for Sheet Metal Bending
  • Industrial 4 Roll Hydraulic Plate Roller for Sheet Metal Bending
  • Industrial 4 Roll Hydraulic Plate Roller for Sheet Metal Bending
  • Industrial 4 Roll Hydraulic Plate Roller for Sheet Metal Bending
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Discover unparalleled precision and efficiency with our CNC 4 Roll Hydraulic Steel Plate Bending Machine. This revolutionary automatic sheet metal roller bender is expertly designed to handle iron, aluminum, and various metals with ease. Perfect for pipe and tube rolling, it excels in forming and pressing applications. Elevate your operations with the ultimate in bending technology.

Product Description
 

Introducing the pinnacle of precision and efficiency - our Industrial 4 Roll Hydraulic Plate Roller for Sheet Metal Bending. Renowned globally, this state-of-the-art machine stands as the fastest, safest, and most precise plate roller available across all ranges. Fully hydraulic with pre-bending capabilities, it handles rolls up to an impressive 6,000mm in length and plate thickness up to 150mm.

Experience Unmatched Benefits with Our Advanced Design:

(1) The plate is fed horizontally, unlike the tilted introduction in three-roll double pinch machines.

(2) Immediate squaring of the plate against the back roll minimizes the risk of mismatched end conditions.

(3) Requires spatial accommodation on only one side, optimizing floor space where the plate is introduced.

(4) Drastically reduced flat-ends due to superior pre-bending, thanks to the clamping roll reaching precise tangent points of top and bottom rolls.

(5) Unmatched speed in rolling a can, with just one position setting for each side bending roll.

(6) Seamless cylinder completion in a single pass, including pre-bending of edges, within suitable capacity.

* Eliminates the need for pre-bending both ends before rolling the entire cylinder, a requirement in 3-roll systems.

* No need to remove, turn, and re-insert the plate as is necessary with a 3-roll single pinch.

(7) Achieve up to 50-80% faster and more productive operations compared to any three-roll machine style.

(8) Perfectly suited for CNC operation, offering better control by clamping the plate between top and bottom rolls until completion.

Our Four Roll Design is Perfect for Clients Who:

1. Desire to operate through CNC with reduced reliance on operator skills.

2. Seek consistent quality in rolled products.

3. Aim for high productivity and increased profitability.

4. Demand high accuracy and quality improvements.

5. Require handling equipment for larger plates while prioritizing production efficiency and safety.

6. Are new to plate rolling and need an easy-to-operate machine.
 
Industrial 4 Roll Hydraulic Plate Roller for Sheet Metal Bending

 
Product Parameters

Industrial 4 Roll Hydraulic Plate Roller for Sheet Metal Bending

 
Packaging & Shipping
 
 
Industrial 4 Roll Hydraulic Plate Roller for Sheet Metal Bending

 
Industrial 4 Roll Hydraulic Plate Roller for Sheet Metal Bending

 
Industrial 4 Roll Hydraulic Plate Roller for Sheet Metal Bending

 
Industrial 4 Roll Hydraulic Plate Roller for Sheet Metal Bending
 
Our Advantages

Industrial 4 Roll Hydraulic Plate Roller for Sheet Metal Bending
Main Features
 

1. Built with an extremely robust structure, precisely machined using advanced CNC control machines for unparalleled durability.
2. Equipped with two powerful hydraulic motors, each coupled to planetary gear units, ensuring smooth and efficient rotation of the two central rolls.
3. Features hardened rolls that are polished for enhanced performance and longevity.
4. Comes with a separate, mobile control desk on wheels for convenient operation.
5. Includes hydraulic shoulder opening, conveniently controlled from the control desk.
6. Offers hydraulic inclination of lateral rolls for precise conical bending, all managed directly from the control desk.
7. Incorporates numerical control for seamless automatic production and consistent results.
8. Utilizes roll movements on swing guides, significantly reducing the flat part in the bending process.
9. Versatile usage for rolling tubes, tube segments, rounded boxes, ovals, and various other shapes.
10. Rolls rotate on high-resistance, self-aligning bearings, ensuring smooth and reliable operation.
11. Innovative Rolls Cambering technology with variable cambering to prevent reel and barrel effect, enhancing bending performance and precision.

FAQ
 

(1) What is the service life of your product?

The service life of our rolling machines largely depends on the skill and experience of the operator, as well as the number of working hours each day. With proper maintenance as per the provided instructions, the machine's life can extend up to 10 years. However, if the machine operates for 12 hours or more each day, this may impact its longevity.

(2) What specific categories of products do you offer?

We specialize in three main types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.

(3) What are the specifications and styles of your existing products?

Our product range includes both light and heavy-duty rolling machines. We offer machines with thickness capabilities ranging from 6 to 150mm and widths from 1000 to 12000mm. Additionally, we can customize machines to meet special customer requirements, such as smaller rolling diameters or specialized applications like oil pipes, wind towers, and loaders.

Rolling Process
 
 
Industrial 4 Roll Hydraulic Plate Roller for Sheet Metal Bending

 
Application
 
(1) Shipyard
Our ship plate bending machine is meticulously engineered to meet the rigorous demands of shipyard production. It combines high bending capacities with outstanding flexibility, ensuring precision and reliability in every project.

(2) Wind Tower
Catering to the energy industry, our machine excels in rolling heavy-duty, thick plates essential for constructing nuclear reactors and turbine housings, offering unmatched durability and performance.

(3) Boilers, Pressure Vessels, Heat Exchangers
Expertly designed for the creation of plate bending rolls, our machine is instrumental in the manufacturing of tanks, barrels, and water treatment units, ensuring optimal efficiency and durability.

(4)Steel Structure
Our state-of-the-art equipment enables the precise manufacturing of steel structures, including bent segments, pipe structures, cones, domes, and more, delivering superior quality and consistency.
 

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