Heavy Duty 4 Roll Plate Rolling Machine for Hydraulic Metal Bending

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • Heavy Duty 4 Roll Plate Rolling Machine for Hydraulic Metal Bending
  • Heavy Duty 4 Roll Plate Rolling Machine for Hydraulic Metal Bending
  • Heavy Duty 4 Roll Plate Rolling Machine for Hydraulic Metal Bending
  • Heavy Duty 4 Roll Plate Rolling Machine for Hydraulic Metal Bending
  • Heavy Duty 4 Roll Plate Rolling Machine for Hydraulic Metal Bending
  • Heavy Duty 4 Roll Plate Rolling Machine for Hydraulic Metal Bending
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Discover the pinnacle of precision and power with our CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art automatic sheet metal roller bender is engineered to effortlessly handle steel, iron, and aluminum, delivering perfectly rolled and formed pipes and tubes with every use. Our advanced machine promises unparalleled efficiency and strength, making it the ultimate choice for all your metal bending needs.

Product Description
 

Experience the pinnacle of metal bending technology with our Heavy Duty 4 Roll Plate Rolling Machine. Globally acclaimed for its unmatched speed, safety, precision, and user-friendly interface, this hydraulic marvel is designed to handle rolls up to 6,000mm in length and plates with a thickness of up to 150mm. Transform your metalworking process with this advanced, fully hydraulic 4-roll bending machine featuring superior pre-bending capabilities.

This Advanced Design Has The Following Benefits Such As:

(1) The plate is introduced horizontally, eliminating the tilt required by traditional three-roll double pinch machines.

(2) Instantaneous plate squaring against the back roll, drastically reducing the risk of mis-matched end conditions.

(3) Requires operational space on only one side of the machine, optimizing your workshop layout.

(4) Enhanced pre-bending through precise clamping, minimizing flat-end issues by guiding the edge to exact tangent points on the top and bottom rolls.

(5) Fastest in its class for rolling a can, needing only one position per side bending roll.

(6) Complete cylinder fabrication in a single pass, including edge pre-bending, for suitable capacities.

* Eliminates the need to pre-bend both ends before rolling the entire cylinder, unlike three-roll systems.

* No necessity to remove, turn, and re-insert the plate as required by three-roll single pinch models.

(7) Achieves up to 50-80% faster and more productive outcomes compared to any three-roll machine.

(8) Perfect for CNC operations, providing impeccable control with the plate clamped securely between the top and bottom rolls until completion.

The Four Roll Design Is Recommended For Clients Who:

1. Seek to leverage CNC technology, minimizing reliance on operator skill.

2. Desire consistent, high-quality rolled products.

3. Aim for elevated productivity and profitability.

4. Demand precise accuracy and quality enhancements.

5. Require efficient handling of larger plates, prioritizing safety and production efficiency.

6. Are new to plate rolling, benefiting from the machine's user-friendly operation.
 
Heavy Duty 4 Roll Plate Rolling Machine for Hydraulic Metal Bending

 
Product Parameters

Heavy Duty 4 Roll Plate Rolling Machine for Hydraulic Metal Bending

 
Packaging & Shipping
 
 
Heavy Duty 4 Roll Plate Rolling Machine for Hydraulic Metal Bending

 
Heavy Duty 4 Roll Plate Rolling Machine for Hydraulic Metal Bending

 
Heavy Duty 4 Roll Plate Rolling Machine for Hydraulic Metal Bending

 
Heavy Duty 4 Roll Plate Rolling Machine for Hydraulic Metal Bending
 
Our Advantages

Heavy Duty 4 Roll Plate Rolling Machine for Hydraulic Metal Bending
Main Features
 

1. Crafted with an exceptionally robust structure, ensuring unmatched durability, our Heavy Duty 4 Roll Plate Rolling Machine is precisely machined using state-of-the-art CNC control technology.
2. Powered by dual hydraulic motors seamlessly connected to high-efficiency planetary gear units, this machine guarantees optimal rotation of the two central rolls, enhancing performance and reliability.
3. Equipped with hardened rolls, meticulously hardened and polished for superior strength and longevity, catering to the most demanding metal bending tasks.
4. Featuring a separate control desk mounted on wheels, this machine offers convenient and flexible operation, enhancing user comfort and productivity.
5. The hydraulic opening of the shoulder is effortlessly controlled through the control desk, ensuring smooth and precise adjustments.
6. The lateral rolls' hydraulic inclination for conical bending can be directly managed from the control desk, providing precise and efficient conical bending capabilities.
7. Integrated numerical control ensures automatic production, streamlining operations and improving overall efficiency.
8. The rolls' movements on swing guides are engineered to minimize the flat part, delivering consistent and high-quality bends.
9. Versatile and adaptable, this machine is capable of rolling tubes, tube segments, rounded boxes, ovals, or various other intricate shapes, meeting diverse bending requirements.
10. Rolls rotate on high-resistance, self-aligning bearings, ensuring smooth operation and prolonged machine life, handling heavy-duty tasks with ease.
11. Featuring advanced Rolls Cambering technology, it offers variable cambering to eliminate reel and barrel effects, significantly enhancing bending precision and performance.

FAQ
 

(1) How long is the service life of your product?

The service life of our Heavy Duty 4 Roll Plate Rolling Machine for Hydraulic Metal Bending largely depends on the operator's skill, experience, and daily usage hours. With proper maintenance as per our guidelines, the machine can last up to 10 years. However, extended operating hours such as 12 hours a day can significantly impact its longevity.

(2) What are the specific categories of your products?

Our product range includes three main categories of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-bending, and Hydraulic 4-Roller with Pre-bending.

(3) What are the specifications and styles of existing products?

We offer both light and heavy-duty rolling machines with plate thicknesses ranging from 6mm to 150mm and widths between 1000mm to 12000mm. Additionally, we can customize machines to meet specific customer requirements, such as smaller rolling diameters and specialized applications including oil pipes, wind towers, and loaders.

Rolling Process
 
 
Heavy Duty 4 Roll Plate Rolling Machine for Hydraulic Metal Bending

 
Application
 
(1) Shipyard
Our ship plate bending machine is meticulously engineered to meet the rigorous demands of shipyard production. It boasts unparalleled bending capacities coupled with exceptional flexibility, specifically tailored for the marine industry.

(2) Wind Tower
Designed to serve the energy industry, our machine excels in rolling heavy-duty, thick plates essential for constructing ***s and turbine housings.

(3) Boilers, Pressure Vessels, Heat Exchangers
Ideal for designing plate bending rolls, and manufacturing tanks, barrels, and water treatment units, our machine ensures precision and reliability.

(4)Steel Structure
With the advanced equipment at your disposal, manufacturing robust steel structures becomes a breeze. Create bent segments, pipe structures, cones, domes, and much more with utmost precision.
 

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